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Cup wheel grinding in high-precision manufacturing:multiscale modeling,process innovation and sustainable practices 认领 引用
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作者 Pengcheng Zhao Bin Lin +8 位作者 Jingguo Zhou Bingrui Lv Jinming Li Xingwang Xu Hetian Hou Longfei Wang Yuxiao Cui Mamadsho Ilolovd Tianyi Sui 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2026年第2期139-177,共39页
Cup wheel grinding has emerged as a core technique in high-precision manufacturing,offering unique advantages in efficient material removal and the machining of complex surfaces.This review provides a comprehensive ov... Cup wheel grinding has emerged as a core technique in high-precision manufacturing,offering unique advantages in efficient material removal and the machining of complex surfaces.This review provides a comprehensive overview of theoretical advancements,process innovations,and industrial applications of cup wheel grinding over the past decades.The theoretical discussion centers on multiscale modeling of grinding forces and heat generation,the regulation of surface integrity under thermo-mechanical coupling,and predictive approaches for wheel wear and service life.Furthermore,this review highlights the intrinsic links between material removal mechanisms and the control of subsurface damage.Moreover,this paper explores the fabrication and dressing of cup wheels,multi-objective parameter optimization strategies,multi-physics-assisted grinding techniques,and green cooling and lubrication solutions for enhancing efficiency and quality.Representative industrial applications demonstrate the irreplaceable role of cup wheel grinding in aerospace,energy,transportation,semiconductor,and optical manufacturing.This review outlines future research directions,including multiscale microano grinding modeling,sustainable monitoring,control strategies for green manufacturing,and the integration of physical models with data-driven intelligent manufacturing.In addition,this review aims to serve as a comprehensive reference for academic and industrial communities,driving innovation in cup wheel grinding technologies and new quality productivity. 展开更多
关键词 cup wheel grinding advanced materials processing multiscale modeling surface integrity intelligent manufacturing high-performance manufacturing
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Significant Influence on Residual Bending Strength by Cracks Generation During Grinding of Ceramics 认领 引用
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作者 Jinshuo Zhang Tianyi Sui +3 位作者 Bin Lin Bingrui Lv Jingming Li Jingguo Zhou 《Chinese Journal of Mechanical Engineering》 SCIE EI CAS CSCD 2025年第2期60-83,共24页
Any product must undergo precise manufacturing before use.The damage incurred during the manufacturing process can significantly impact the residual strength of the product post-manufacturing.However,the relationship ... Any product must undergo precise manufacturing before use.The damage incurred during the manufacturing process can significantly impact the residual strength of the product post-manufacturing.However,the relationship between residual bending strength and manufacturing-induced damage remains unclear,despite being a crucial parameter for assessing material service life and performance,leading to a decrease in product performance reliability.This study focuses on investigating the impact of crack generation on residual bending strength through theoretical and experimental analyses of scratching,grinding,and three-point bending.The research first elucidates the forms and mechanisms of material damage through scratch experiments.Subsequently,using resin-bonded and electroplated wheels as case studies,the influence of different process parameters on grinding damage and residual bending strength is explored.The reduction of brittle removal can lead to a 50%–60%decrease in residual bending strength.Lastly,a model is developed to delineate the relationship between processing parameters and the residual bending strength of the product,with the model exhibiting an error margin of less than 11%.This model clearly reveals the effect of crack generation under different process parameters on residual flexural strength. 展开更多
关键词 Hot isostatic pressing sinter Si3N4 Scratching Grinding Residual bending strength
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Diamond wheel grinding characteristics of 3D orthogonal quartz fiber reinforced silica ceramic matrix composite 认领 引用 被引量:9
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作者 Bin LIN Haoji WANG +1 位作者 Jinhua WEI Tianyi SUI 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2021年第5期404-414,共11页
Fiber-reinforced silica ceramic matrix composites(SiO2 f/SiO2)have gained extensive attention in recent years for its applications in aeronautics field such as radar radome and window.However,the machining prope... Fiber-reinforced silica ceramic matrix composites(SiO2 f/SiO2)have gained extensive attention in recent years for its applications in aeronautics field such as radar radome and window.However,the machining properties and mechanism of the material remain unclear.The features and mechanical properties of the material itself have a significant influence on both its machining characteristics and surface integrity.Thus,a full-factor grinding experiment is conducted using a 3 D orthogonal SiO2 f/SiO2 aiming to obtain its machining characteristics.The effects of grinding parameters and tools on the grinding force,surface roughness,and material damage type are investigated using a dynamometer,Scanning Electron Microscope(SEM),and Acoustic Emission(AE)analysis.The AE frequency band is analyzed,and a semi-analytical force model is established to study the difference between a single grain and wheel grinding.It was found that the changes in surface roughness correlate with the changes in grinding force,with fiber fracture being the main reason behind the increase in grinding force.Finally,the material removal mechanism was studied based on the AE analysis.It was found that the removal mechanism is fiber fracture dominated with matrix crack and debonding,and the primary sources of energy consumption are fiber fracture and friction. 展开更多
关键词 3D orthogonal SiO2f/SiO2 Grinding Surface roughness AE frequency Removal mechanism
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Interference mechanism and damage accumulation in high-speed cross scratches on hard brittle materials 认领 引用 被引量:4
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作者 Feifei ZHAO Bin LIN +1 位作者 Yuanping HE Tianyi SUI 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2022年第3期579-591,共13页
Precision and low damage grinding of aviation optical elements can effectively improve the overall processing efficiency.The mechanism of high-speed cross scuffing of multiple abrasive particles has become an importan... Precision and low damage grinding of aviation optical elements can effectively improve the overall processing efficiency.The mechanism of high-speed cross scuffing of multiple abrasive particles has become an important factor affecting the forming quality of workpiece.Interaction of abrasive trajectory determines machined surface and subsurface morphology and damage.According to the relative motion trajectory of wear particles on the workpiece surface,a theoretical model of the trochoidal trajectory intersection angle is proposed.High-speed scratches with different cross angles are experimentally obtained to explore the interference mechanism and damage accumulation of cross scratches.The results indicate that the Crack system I and Crack system II,produced by the two cross scratches,are mainly based on the stress principle and the strength principle,respectively.An increase in the damage radius is observed with a decrease in the crossing angle.Furthermore,as the duration of the normal cutting force decomposition curve at the entrance/exit of the intersection increases,the half-peak width also increases.The accumulation of cross-scratch damage promotes the propagation of deep subsurface lateral and median cracks.In other words,damage accumulation and interference mechanism formed by the cross scratches increase the longitudinal depth and lateral length of the damage. 展开更多
关键词 Cross angle Damage accumulation Damage radius Interference mechanism Trochoidal feed scratches
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Vibration-assisted material damage mechanism:From indentation cracks to scratch cracks 认领 引用 被引量:2
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作者 Bingrui LV Bin LIN +5 位作者 Tianyi SUI Chunyan LIU Jinshuo ZHANG Longfei WANG Xuhui CHEN Jingguo ZHOU 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2024年第8期527-546,共20页
Vibration-assisted grinding is one of the most promising technologies for manufacturing optical components due to its efficiency and quality advantages.However,the damage and crack propagation mechanisms of materials ... Vibration-assisted grinding is one of the most promising technologies for manufacturing optical components due to its efficiency and quality advantages.However,the damage and crack propagation mechanisms of materials in vibration-assisted grinding are not well understood.In order to elucidate the mechanism of abrasive scratching during vibration-assisted grinding,a kinematic model of vibration scratching was developed.The influence of process parameters on the evolution of vibration scratches to indentation or straight scratches is revealed by displacement metrics and velocity metrics.Indentation,scratch and vibration scratch experiments were performed on quartz glass,and the results showed that the vibration scratch cracks are a combination of indentation cracks and scratch cracks.Vibration scratch cracks change from indentation cracks to scratch cracks as the indenter moves from the entrance to the exit of the workpiece or as the vibration frequency changes from high to low.A vertical vibration scratch stress field model is established for the first time,which reveals that the maximum principal stress and tensile stress distribution is the fundamental cause for inducing the transformation of the vibration scratch cracking system.This model provides a theoretical basis for understanding of the mechanism of material damage and crack propagation during vibration-assisted grinding. 展开更多
关键词 Vibration assisted grinding Indentation Vibration scratch Material removal mechanism Stress field model Crack propagation mechanism
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IABC: An iteratively automatic machine learning boosted hand-eye calibration method for laser displacement sensor 认领 引用 被引量:2
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作者 Helin LI Bin LIN +6 位作者 Tianyi SUI Liang XU Chen ZHANG Shuai YAN Yang WANG Xinquan HAO Deyu LOU 《Chinese Journal of Aeronautics》 SCIE EI CAS CSCD 2023年第8期422-453,共32页
An on-machine measuring(OMM)system with a laser displacement sensor(LDS)is designed for measuring free-form surfaces of hypersonic aircraft’s radomes.To improve the measurement accuracy of the OMM system,a novel Iter... An on-machine measuring(OMM)system with a laser displacement sensor(LDS)is designed for measuring free-form surfaces of hypersonic aircraft’s radomes.To improve the measurement accuracy of the OMM system,a novel Iteratively Automatic machine learning Boosted hand-eye Calibration(IABC)method is proposed.Both the hand-eye relationship and LDS measurement errors can be calibrated in one calibration process without any hardware changes via IABC.Firstly,a new objective function is derived,containing analytical parameters of the handeye relationship and LDS errors.Then,a hybrid calibration model composed of two kernels is proposed to solve the objective function.One kernel is the analytical kernel designed for solving analytical parameters.Another kernel is the automatic machine learning(AutoML)kernel designed to model LDS errors.The two kernels are connected with stepwise iterations to find the best calibration results.Compared with traditional methods,hand-eye experiments show that IABC reduces the calibration RMSE by about 50%.Verification experiments show that IABC reduces the measurement deviations by about 25%-50%and RMSEs within 40%.Even when the training data are obviously less than the test data,IABC performs well.Experiments demonstrate that IABC is more accurate than traditional hand-eye methods. 展开更多
关键词 Hand-Eye Calibration Laser Displacement Sensor Machine learning Measurement errors On-Machine Measurement
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Micro-and nano-scale spindle perpendicularity modulation method to enhance the quality of milled surfaces 认领 引用 被引量:1
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作者 Bingrui Lv Bin Lin +3 位作者 Jinshuo Zhang Chunyan Liu Longfei Wang Tianyi Sui 《International Journal of Extreme Manufacturing》 SCIE EI CAS CSCD 2024年第6期515-533,共19页
Significant advancements in ultra-precision machining technology have forced a re-examination of the spindle perpendicularity errors'impact on the milled surface quality at the micro-nano scale.In this paper,a met... Significant advancements in ultra-precision machining technology have forced a re-examination of the spindle perpendicularity errors'impact on the milled surface quality at the micro-nano scale.In this paper,a method of spindle precision adjustment is proposed to enhance surface finish quality.Sensitive errors in the machining process are identified using multi-body kinematic theory,with the milling process serving as an example.A two-degree-of-freedom(2-DOF)rotation platform is designed,optimized,and fabricated.The platform's static model is established based on elastic beam theory and verified by finite element analysis.Structural parameters are optimized via the response surface method in combination with the Pareto front.Experimental results reveal the effects of spindle speed,voltage amplitude,vibration frequency,cutting depth,and feed rate on the platform's modulation performance.The static modulation experiment shows that the perpendicularity error between the spindle and the guideway can be reduced from 92.5μrad to 0.25μrad.Finally,milling experiments show that the surface quality can be improved by 37.6%after spindle modulation. 展开更多
关键词 compliant mechanism spindle adjustment surface roughness milling
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机器人辅助与电视辅助胸腔镜肺段切除术治疗早期非小细胞肺癌短期效果比较 认领 引用 被引量:28
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作者 谢博恒 隋天一 +2 位作者 秦毅 苗顺铖 矫文捷 《中国肺癌杂志》 CAS CSCD 北大核心 2019年第12期767-771,共5页
背景与目的肺段切除术的开展越来越广泛,在现在的外科技术下,电视辅助胸腔镜手术(video-assisted thoracic surgery,VATS)是广泛采用的手术方式,同时机器人辅助胸腔镜手术(robot-assisted thoracic surgery,RATS)也提供了一种精准高效... 背景与目的肺段切除术的开展越来越广泛,在现在的外科技术下,电视辅助胸腔镜手术(video-assisted thoracic surgery,VATS)是广泛采用的手术方式,同时机器人辅助胸腔镜手术(robot-assisted thoracic surgery,RATS)也提供了一种精准高效的手术方式,本研究旨在对比两种手术方式在肺段切除术中的短期效果。方法回顾性分析2016年1月-2017年4月在青岛大学附属医院胸外科行VATS及RATS肺段切除术的患者临床资料,比较两组患者基线数据及手术时间、术中失血量、淋巴结切除数、术后胸腔引流管带管天数、术后住院天数、术后房颤及肺部感染发生率等。结果共166例患者接受肺段切除术,两组均无中转开胸及围手术期死亡病例。其中VATS 85例,RATS 81例,术中淋巴结切除数在RATS组多于VATS组,差异具有统计学意义[(13.07±5.08)个vs (10.81±5.74)个,P=0.010)],两组在手术时间、术中失血量、术后带管时间及住院时间无统计学差异(P>0.05),术后的房颤、肺漏气(≥6 d)及术后肺炎发生率方面二组差异无统计学意义(P>0.05)。结论相比于VATS,RATS具有相似的安全性及可操作性,淋巴结切除数目较VATS明显为多。 展开更多
关键词 机器人辅助胸腔镜手术 电视辅助胸腔镜手术 肺段切除术 肺部结节 短期效果
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肺段切除术与肺叶切除术术后肺功能保留的差异 认领 引用 被引量:15
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作者 隋天一 刘傲 矫文捷 《中国肺癌杂志》 CAS CSCD 北大核心 2019年第3期178-182,共5页
近年来肺癌发病率和检出率逐渐升高,肺段切除术被越来越普遍应用于治疗早期非小细胞肺癌。有学者认为肺段切除术相比肺叶切除术更有利于术后肺功能的保留,也有研究得出两种手术方式在术后肺功能保留方面差异不大,本文就肺段切除术与肺... 近年来肺癌发病率和检出率逐渐升高,肺段切除术被越来越普遍应用于治疗早期非小细胞肺癌。有学者认为肺段切除术相比肺叶切除术更有利于术后肺功能的保留,也有研究得出两种手术方式在术后肺功能保留方面差异不大,本文就肺段切除术与肺叶切除术术后肺功能变化的相关研究作一综述。 展开更多
关键词 肺肿瘤 肺段切除术 肺叶切除术 肺功能
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Unstable feature and tribological performance transition of Cf/C-SiC under elevated temperatures 认领 引用
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作者 Tianyi Sui Xuan Bao +5 位作者 Lichao Li Yuanping He Guochen Ning Bin Lin Shuai Yan Liaoliang Ke 《Friction》 SCIE EI CAS CSCD 2025年第5期143-153,共11页
Carbon fiber-reinforced carbon and silicon carbide(Cf/C-SiC)composites have garnered substantial attention because of their superior mechanical properties at elevated temperatures.In the present work,the tribologic... Carbon fiber-reinforced carbon and silicon carbide(Cf/C-SiC)composites have garnered substantial attention because of their superior mechanical properties at elevated temperatures.In the present work,the tribological properties of 2.5D Cf/C-SiC against silicon nitride under dry friction over a wide temperature range,ranging from room temperature(RT)to 800℃,are studied with a pin-on-disc tribometer,and the microstructure is characterized via a variety of methods.The results underscore that 600℃ marks a pivotal juncture where the tribological properties of Cf/C-SiC undergo a notable shift.Below 600℃,the friction coefficient clearly increases with increasing temperature,paired with minimal wear.For this temperature range,the main wear mechanisms are minor oxidation wear and slight abrasive wear.In contrast,above 600℃,a slightly lower,fluctuating plateau is observed in the friction coefficient.This is attributed to the accumulation of wear debris,the cyclical formation and breakdown of the friction film,and the softening of the friction surface.For temperatures above 600℃,the wear mechanism transitions into a state characterized by the concurrent presence of adhesive wear,abrasive wear,and severe oxidative wear.This study provides an in-depth understanding of the tribological behavior and wear mechanism of Cf/C-SiC at elevated temperatures. 展开更多
关键词 carbon fiber-reinforced carbon and silicon carbide(Cf/C-SiC) unstable feature tribological performance wear mechanism elevated temperatures
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Carbon fiber cannot always reduce the wear of PEEK for orthopedic implants under DPPC lubrication 认领 引用 被引量:1
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作者 Shuai YAN Shichao MEN +5 位作者 Hongbo ZOU Haoji WANG Zhongjiang ZHANG Chunshen WANG Tianyi SUI Bin LIN 《Friction》 SCIE EI CAS CSCD 2023年第3期395-409,共15页
Excellent wear resistance is an important feature of orthopedic implants.However,although pure polyetheretherketone(PEEK)is outperformed by carbon fiber-reinforced PEEK(CF-PEEK)for stability and durability under labor... Excellent wear resistance is an important feature of orthopedic implants.However,although pure polyetheretherketone(PEEK)is outperformed by carbon fiber-reinforced PEEK(CF-PEEK)for stability and durability under laboratory conditions,it is not clear whether CF-PEEK should be preferred in all real-world applications.Results indicate that,under dipalmitoylphosphatidylcholine(DPPC)lubrication,the wear rates of PEEK are 35%-80%lower than the wear rates of CF-PEEK for different implant materials,speeds,loadings,and DPPC concentrations.Molecular dynamics calculations confirm that DPPC self-assembles on the PEEK surface to form an easily adsorbed continuous phospholipid lubricating film.In contrast,the carbon fibers on the CF-PEEK surface hinder the formation of the protective DPPC film and the CF-PEEK surface is thus subject to faster wear. 展开更多
关键词 polyetheretherketone(PEEK) carbon fiber-reinforced PEEK(CF-PEEK) dipalmitoylphosphatidylcholine(DPPC) orthopedic implants self-assembly
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Method and Practice of Digital Graphics Course Based on Knowledge Graph of New Quality Productive Forces 认领 引用 被引量:1
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作者 Tianyi Sui Jianbin Liu +1 位作者 Shan Jiang Jian Xu 《Frontiers of Digital Education》 2024年第3期274-278,共5页
New quality productive forces characterized by innovation and innovation-driven development are essentially talent-driven.The cultivation of engineering practice and innovation ability of science and engineering talen... New quality productive forces characterized by innovation and innovation-driven development are essentially talent-driven.The cultivation of engineering practice and innovation ability of science and engineering talents is closely related to the development of national science and technology.It serves as a decisive factor in seizing opportunities of the new round of scientific and technological revolution and industrial change.To align digital engineering graphics education with the evolving demands of industries driven by new quality productive forces and engineering practice,this paper proposes teaching methods based on digital teaching practices at Tianjin University.These methods aim to deepen students’understanding of new quality productive forces in engineering practice.The know-ledge map of new quality productive forces is designed to enhance students’innovation ability based on cartogra-phic knowledge.It achieves this by refining typical engineering application scenarios that address global scientific and technological issues,tackle economic challenges,meet national strategic needs,and improve people’s life and health.This approach aims to cultivate innovative engineering and technical talents with a solid theoretical foundation,comprehensive innovation abilities,and strong engineering practice ability. 展开更多
关键词 new quality productive forces engineering graphics knowledge mapping engineering and technical personnel teaching thinking
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