Y2O3-MgO nanocomposite ceramic,as a novel infrared window material,exhibits superior properties compared to traditional infrared window materials.To realize its engineering application in high-speed aircraft suc...Y2O3-MgO nanocomposite ceramic,as a novel infrared window material,exhibits superior properties compared to traditional infrared window materials.To realize its engineering application in high-speed aircraft such as unmanned aerial vehicles,the reliable joining between Y2O3-MgO nanocomposite ceramic and TC4 alloy is a key challenge.In this study,the surface of Y2O3-MgO nanocomposite ceramic was first clad in air using an Ag-CuO-Al2O3 filler,which achieved uniform spreading on the ceramic.Subsequently,vacuum brazing was successfully performed between the clad Y2O3-MgO nanocomposite ceramic and TC4 alloy using AgCu filler.The microstructure and mechanical properties of the brazed joints were studied in detail.The air-reactive cladding technique significantly improved wettability,reducing the wetting angle of the filler metal on Y2O3-MgO nanocomposite ceramic from 104°to 27°.The brazed joint interface treated with the Ag-CuO-Al2O3 cladding exhibited sound metallurgical bonding without defects.The main phases identified in the Y2O3-MgO ceramic-side reaction layer were Cu2Y2O5,Mg0.78Cu0.22O,and Y4Al2O9.Analysis and calculations reveal that Cu2Y2O5 and Mg0.78Cu0.22O are respectively formed by the reaction of CuO with Y2O3and MgO,while Y4Al2O9 results from the reaction between Al2O3 and Y2O3.The typical interfacial microstructure was:Y2O3-MgO/Cu2Y2O5+Mg0.78Cu0.22O+Y4Al2O9/CuxTi6-xO+Ag(s,s.)/Ti(s,s.)+Ti2Cu/TC4.The joint achieved a maximum shear strength of 66 MPa under optimal parameters of 24 mol%CuO in the cladding layer and a brazing parameters of 860°C for 20 min.展开更多
The reaction mechanism of 2-methoxybenzaldehyde, 4-bromo-indanone, malononitrile and ammonium acetate one-pot to form 6-(2-methoxyphenyl)-2-amino-6-bromo-5 Hindeno[1,2-b]pyridine-3-carbonitrile was studied by densit...The reaction mechanism of 2-methoxybenzaldehyde, 4-bromo-indanone, malononitrile and ammonium acetate one-pot to form 6-(2-methoxyphenyl)-2-amino-6-bromo-5 Hindeno[1,2-b]pyridine-3-carbonitrile was studied by density functional theory. The geometries of the reactants, transition states, intermediates and products were optimized at the PW91/DNP level. Vibration analysis was carried out to confirm the transition state structure. Reaction pathways were investigated in this study. The result indicates that the reaction Re→ TSB1→IMB1→ TSB2→ IMB2→TSB3→IMB3→TSB4→IMB4→TSB5→IMB5→TSB6→IMB6→TSB7→IMB7→ TSB8→IMB8→TSB9→IMB9→P2 is the main pathway, the activation energy of which is the lowest. The dominant product predicted theoretically is in agreement with the experiment results.展开更多
Chemical vapor deposition is the predominant method to prepare MgAl2O4fibers.However,it faces several challenges,including exorbitantly high reaction temperatures,substantial production costs,and relatively low ...Chemical vapor deposition is the predominant method to prepare MgAl2O4fibers.However,it faces several challenges,including exorbitantly high reaction temperatures,substantial production costs,and relatively low yields.In this study,porous MgAl2O4fibers were fabricated through a solid-state reaction method,utilizing MgSO4·5Mg(OH)2·3H2O whiskers as templates,mixed with either aluminum sol orα-Al2O3micropowder.The impact of various parameters on the synthesis of porous MgAl2O4fibres was systematically investigated,including the heat treatment temperature(1000,1100 and 1300℃),the holding time(3 and 10 h)and the aluminum source(aluminum sol orα-Al2O3micropowder).The results reveal that:(1)in comparison with fibers synthesized usingα-Al2O3as the aluminum source,those prepared with aluminum sol exhibit a significantly higher generation amount of MgAl2O4;(2)as the heat treatment temperature increases,Al2O3gradually reacts with MgO,continuously increasing the formation amount of porous MgAl2O4with small and uniformly distributed nanopores,and the synthesized porous MgAl2O4fibres have small and uniform nanopores;(3)the optimal synthesis process involves using aluminum sol as the aluminum source and firing at 1300℃ for 3 h.展开更多
The 40Bi2O3-30B2O3-(30-x)ZnO-xSrO (x=0-15mol%,BBZSr) glass system was prepared by the conventional melt quenching method.The effect of SrO addition on structure,thermal properties,chemical stability and sealing perfor...The 40Bi2O3-30B2O3-(30-x)ZnO-xSrO (x=0-15mol%,BBZSr) glass system was prepared by the conventional melt quenching method.The effect of SrO addition on structure,thermal properties,chemical stability and sealing performance of BBZSr glass were investigated thoroughly.The experimental results show that the total proportions of [BO3] group and [BO4] group decrease and the vibrations of [BiO3] group and [BiO6] group become weaker with the increase of SrO addition content,suggesting the glass network structure is strengthened owing to the SrO addition.Hence,both the thermal and chemical stability were significantly improved as the SrO content was increased.When the SrO content increased from 0 to 15mol%,the glass transition temperature and softening temperature slightly increased from 380 to 388 ℃ and from 392.7 to 402.2 ℃,respectively,meanwhile the coefficient of thermal expansion also increased from 10.49×10^-6 to 11.16×10^-6/℃ (30-300 ℃).The BBZSr glass with 15mol% SrO exhibited excellent comprehensive properties with low glass transition temperature(384.9 ℃),low softening temperature(400.3 ℃),high coefficient of thermal expansion (11.14×10^-6 ℃,30-300 ℃),good thermal and chemical stability.Besides,the glass had the good wetting behavior and sealing performance for Al-50%Si alloy.展开更多
Al2O3 particle-reinforced ZL109 composite was prepared by in situ reaction between CuO and Al2O3 . The microstructure was observed by means of OM, SEM and TEM. The Al2O3 particles in sub-micron sizes distribute unifor...Al2O3 particle-reinforced ZL109 composite was prepared by in situ reaction between CuO and Al2O3 . The microstructure was observed by means of OM, SEM and TEM. The Al2O3 particles in sub-micron sizes distribute uniformly in the matrix, and the Cu displaced from the in situ reaction forms net-like alloy phases with other alloy elements. The hardness and the tensile strength of the composites at room temperature have a slight increase as compared to that of the matrix. However, the tensile strength at 350℃ has reached 90.23 MPa, or 16.92 MPa higher than that of the matrix. The mechanism of the reaction in the CuO/AI system was studied by using of differential scanning calorimetry(DSC) and thermodynamic calculation. The reaction between CuO and Al involves two steps. First, CuO reacts with Al to form Cu20 and Al2O3 at the melting temperature of the matrix alloy, and second, Cu20 reacts with Al to form Cu and Al2O3 at a higher temperature. At ZL109 casting temperature of 750- 780 ℃, the second step can also take place because of the effect of exothermic reaction of the first step.展开更多
Aluminum matrix composites reinforced by in situ Al2O3 and Al3Zr particles are fabricated from A356-Zr(CO3)2 system via magnetochemistry reaction,and the morphologies,sizes and distributions of the in situ particles a...Aluminum matrix composites reinforced by in situ Al2O3 and Al3Zr particles are fabricated from A356-Zr(CO3)2 system via magnetochemistry reaction,and the morphologies,sizes and distributions of the in situ particles as well as the microstructures,mechanical mechanisms of the composites are investigated by XRD,SEM,TEM and in situ tensile tests.The results indicate that with the pulsed magnetic field assistance,the morphologies of the in situ particles are mainly with ball-shape,the sizes are in nanometer scale and the distributions in the matrix are uniform.The interfaces between the in situ particles and the aluminum matrix are net and no interfacial outgrowth is observed.These are due to the strong vibration induced by the applied magnetic field in the aluminum melt,which in turn,accelerates the melt reactions.The effects of the magnetic field on the above contributions are discussed in detail.展开更多
基金financial support from the National Natural Science Foundation of China(Grant Nos.U2167216,52504408,and 52475335)the China Postdoctoral Science Foundation Funded Project(Grant No.2024M754181)。
摘要Y2O3-MgO nanocomposite ceramic,as a novel infrared window material,exhibits superior properties compared to traditional infrared window materials.To realize its engineering application in high-speed aircraft such as unmanned aerial vehicles,the reliable joining between Y2O3-MgO nanocomposite ceramic and TC4 alloy is a key challenge.In this study,the surface of Y2O3-MgO nanocomposite ceramic was first clad in air using an Ag-CuO-Al2O3 filler,which achieved uniform spreading on the ceramic.Subsequently,vacuum brazing was successfully performed between the clad Y2O3-MgO nanocomposite ceramic and TC4 alloy using AgCu filler.The microstructure and mechanical properties of the brazed joints were studied in detail.The air-reactive cladding technique significantly improved wettability,reducing the wetting angle of the filler metal on Y2O3-MgO nanocomposite ceramic from 104°to 27°.The brazed joint interface treated with the Ag-CuO-Al2O3 cladding exhibited sound metallurgical bonding without defects.The main phases identified in the Y2O3-MgO ceramic-side reaction layer were Cu2Y2O5,Mg0.78Cu0.22O,and Y4Al2O9.Analysis and calculations reveal that Cu2Y2O5 and Mg0.78Cu0.22O are respectively formed by the reaction of CuO with Y2O3and MgO,while Y4Al2O9 results from the reaction between Al2O3 and Y2O3.The typical interfacial microstructure was:Y2O3-MgO/Cu2Y2O5+Mg0.78Cu0.22O+Y4Al2O9/CuxTi6-xO+Ag(s,s.)/Ti(s,s.)+Ti2Cu/TC4.The joint achieved a maximum shear strength of 66 MPa under optimal parameters of 24 mol%CuO in the cladding layer and a brazing parameters of 860°C for 20 min.
基金Project supported by the Scientific and Technological Research Program of Chongqing Municipal Education Commission(KJ1601215,KJ15012002)the Ministry of Education “Chunhui Plan”(Z2016177)
摘要The reaction mechanism of 2-methoxybenzaldehyde, 4-bromo-indanone, malononitrile and ammonium acetate one-pot to form 6-(2-methoxyphenyl)-2-amino-6-bromo-5 Hindeno[1,2-b]pyridine-3-carbonitrile was studied by density functional theory. The geometries of the reactants, transition states, intermediates and products were optimized at the PW91/DNP level. Vibration analysis was carried out to confirm the transition state structure. Reaction pathways were investigated in this study. The result indicates that the reaction Re→ TSB1→IMB1→ TSB2→ IMB2→TSB3→IMB3→TSB4→IMB4→TSB5→IMB5→TSB6→IMB6→TSB7→IMB7→ TSB8→IMB8→TSB9→IMB9→P2 is the main pathway, the activation energy of which is the lowest. The dominant product predicted theoretically is in agreement with the experiment results.
摘要Chemical vapor deposition is the predominant method to prepare MgAl2O4fibers.However,it faces several challenges,including exorbitantly high reaction temperatures,substantial production costs,and relatively low yields.In this study,porous MgAl2O4fibers were fabricated through a solid-state reaction method,utilizing MgSO4·5Mg(OH)2·3H2O whiskers as templates,mixed with either aluminum sol orα-Al2O3micropowder.The impact of various parameters on the synthesis of porous MgAl2O4fibres was systematically investigated,including the heat treatment temperature(1000,1100 and 1300℃),the holding time(3 and 10 h)and the aluminum source(aluminum sol orα-Al2O3micropowder).The results reveal that:(1)in comparison with fibers synthesized usingα-Al2O3as the aluminum source,those prepared with aluminum sol exhibit a significantly higher generation amount of MgAl2O4;(2)as the heat treatment temperature increases,Al2O3gradually reacts with MgO,continuously increasing the formation amount of porous MgAl2O4with small and uniformly distributed nanopores,and the synthesized porous MgAl2O4fibres have small and uniform nanopores;(3)the optimal synthesis process involves using aluminum sol as the aluminum source and firing at 1300℃ for 3 h.
基金the Open Project Program of Key Laboratory of Inorganic Functional Materials and Devices,Chinese Academy of Sciences(No.KLIFMD-2018-06)。
摘要The 40Bi2O3-30B2O3-(30-x)ZnO-xSrO (x=0-15mol%,BBZSr) glass system was prepared by the conventional melt quenching method.The effect of SrO addition on structure,thermal properties,chemical stability and sealing performance of BBZSr glass were investigated thoroughly.The experimental results show that the total proportions of [BO3] group and [BO4] group decrease and the vibrations of [BiO3] group and [BiO6] group become weaker with the increase of SrO addition content,suggesting the glass network structure is strengthened owing to the SrO addition.Hence,both the thermal and chemical stability were significantly improved as the SrO content was increased.When the SrO content increased from 0 to 15mol%,the glass transition temperature and softening temperature slightly increased from 380 to 388 ℃ and from 392.7 to 402.2 ℃,respectively,meanwhile the coefficient of thermal expansion also increased from 10.49×10^-6 to 11.16×10^-6/℃ (30-300 ℃).The BBZSr glass with 15mol% SrO exhibited excellent comprehensive properties with low glass transition temperature(384.9 ℃),low softening temperature(400.3 ℃),high coefficient of thermal expansion (11.14×10^-6 ℃,30-300 ℃),good thermal and chemical stability.Besides,the glass had the good wetting behavior and sealing performance for Al-50%Si alloy.
摘要Al2O3 particle-reinforced ZL109 composite was prepared by in situ reaction between CuO and Al2O3 . The microstructure was observed by means of OM, SEM and TEM. The Al2O3 particles in sub-micron sizes distribute uniformly in the matrix, and the Cu displaced from the in situ reaction forms net-like alloy phases with other alloy elements. The hardness and the tensile strength of the composites at room temperature have a slight increase as compared to that of the matrix. However, the tensile strength at 350℃ has reached 90.23 MPa, or 16.92 MPa higher than that of the matrix. The mechanism of the reaction in the CuO/AI system was studied by using of differential scanning calorimetry(DSC) and thermodynamic calculation. The reaction between CuO and Al involves two steps. First, CuO reacts with Al to form Cu20 and Al2O3 at the melting temperature of the matrix alloy, and second, Cu20 reacts with Al to form Cu and Al2O3 at a higher temperature. At ZL109 casting temperature of 750- 780 ℃, the second step can also take place because of the effect of exothermic reaction of the first step.
基金Project(2007AA03Z548) supported by High-Tech Research and Development Program of ChinaProject(50971066) supported by the National Natural Science Foundation of ChinaProject(1283000349) supported by the Jiangsu University Research Fund for Advanced Scholars,China
摘要Aluminum matrix composites reinforced by in situ Al2O3 and Al3Zr particles are fabricated from A356-Zr(CO3)2 system via magnetochemistry reaction,and the morphologies,sizes and distributions of the in situ particles as well as the microstructures,mechanical mechanisms of the composites are investigated by XRD,SEM,TEM and in situ tensile tests.The results indicate that with the pulsed magnetic field assistance,the morphologies of the in situ particles are mainly with ball-shape,the sizes are in nanometer scale and the distributions in the matrix are uniform.The interfaces between the in situ particles and the aluminum matrix are net and no interfacial outgrowth is observed.These are due to the strong vibration induced by the applied magnetic field in the aluminum melt,which in turn,accelerates the melt reactions.The effects of the magnetic field on the above contributions are discussed in detail.