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Microstructural Characteristics and Wear Performance of Plasma Sprayed Al_2O_3-13 wt. % TiO_2 Coating on the Surface of Extrusion Wheel 认领 引用
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作者 ZHANG Xue-fei REN Li-min 《International Journal of Plant Engineering and Management》 2013年第3期165-172,共8页
The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing... The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry （XRD） , scanning electron microsopy （SEM） and energy dis- persive spectroscopy （EDS）. Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h. 展开更多
关键词 extrusion wheel plasma spraying Al2O3-13 wt. % TiO2 ceramic coating wear performance
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Parameter Optimization of Amalgamated Al2O3-40% TiO2 Atmospheric Plasma Spray Coating on SS304 Substrate Using TLBO Algorithm 认领 引用
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作者 Thankam Sreekumar Rajesh Ravipudi Venkata Rao 《Journal of Surface Engineered Materials and Advanced Technology》 2016年第3期89-105,共17页
SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which sign... SS304 is a commercial grade stainless steel which is used for various engineering applications like shafts, guides, jigs, fixtures, etc. Ceramic coating of the wear areas of such parts is a regular practice which significantly enhances the Mean Time Between Failure (MTBF). The final coating quality depends mainly on the coating thickness, surface roughness and hardness which ultimately decides the life. This paper presents an experimental study to effectively optimize the Atmospheric Plasma Spray (APS) process input parameters of Al2O3-40% TiO2 ceramic coatings to get the best quality of coating on commercial SS304 substrate. The experiments are conducted with a three-level L18 Orthogonal Array (OA) Design of Experiments (DoE). Critical input parameters considered are: spray nozzle distance, substrate rotating speed, current of the arc, carrier gas flow and coating powder flow rate. The surface roughness, coating thickness and hardness are considered as the output parameters. Mathematical models are generated using regression analysis for individual output parameters. The Analytic Hierarchy Process (AHP) method is applied to generate weights for the individual objective functions and a combined objective function is generated. An advanced optimization method, Teaching-Learning-Based Optimization algorithm (TLBO), is applied to the combined objective function to optimize the values of input parameters to get the best output parameters and confirmation tests are conducted based on that. The significant effects of spray parameters on surface roughness, coating thickness and coating hardness are studied in detail. 展开更多
关键词 Atmospheric Plasma Spray (APS) Coating SS304 Steel Teaching Learning Based Optimization (TLBO) Design of Experiments (DoE) Analytic Hierarchy Process (AHP) Al2O2-40% TiO3
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等离子喷涂纳米Al_2O_3-13%TiO_2涂层组织与性能 认领 引用 被引量：19
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作者 王全胜 王富耻 +2 位作者 柳彦博 李轶昳 马壮 《稀有金属材料与工程》 SCIE EI CAS 北大核心 2007年第A2期530-532,共3页
采用大气等离子喷涂方法制备了纳米结构Al_2O_3-13%TiO_2(质量分数,下同)涂层,进行了SRV滑动磨损试验,通过扫描电镜对涂层的断口显微组织及磨损表面形貌进行了观察,并测定了涂层的显微硬度。结果表明,该纳米涂层具有独特的显微组织结构... 采用大气等离子喷涂方法制备了纳米结构Al_2O_3-13%TiO_2(质量分数,下同)涂层,进行了SRV滑动磨损试验,通过扫描电镜对涂层的断口显微组织及磨损表面形貌进行了观察,并测定了涂层的显微硬度。结果表明,该纳米涂层具有独特的显微组织结构特征,层片间具有冶金结合特征的界面较多,界面结合得到明显改善,其显微硬度明显高于微米涂层,具有优良的耐磨性能,其磨损面积仅为常规微米涂层的1/5,界面结合改善是耐磨性提高的主要原因。 展开更多
关键词 纳米Al2O3-13% TiO2涂层 滑动磨损 断口组织
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