Accurately determining when and what to remanufacture is essential for maximizing the lifecycle value of industrial equipment.However,existing approaches face three significant limitations:(1)reliance on predefined ma...Accurately determining when and what to remanufacture is essential for maximizing the lifecycle value of industrial equipment.However,existing approaches face three significant limitations:(1)reliance on predefined mathematical models that often fail to capture equipment-specific degradation,(2)offline optimization methods that assume access to future data,and(3)the absence of component-level guidance.To address these challenges,we propose a data-driven framework for component-level decision-making.The framework leverages streaming sensor data to predict the remaining useful life(RUL)without relying on mathematical models,employs an online optimization algorithm suitable for practical settings,and,through remanufacturing simulations,provides guidance on which components should be replaced.In a case study on gas-insulated switchgear,the proposed framework achieved RUL prediction performance comparable to an oracle model in an online setting without relying on predefined mathematical models.Furthermore,by employing online optimization,it determined a remanufacturing timing close to the global optimum using only past and current data.In addition,unlike previous studies,the framework enables component-level decision-making,allowing for more detailed and actionable remanufacturing guidance in practical applications.展开更多
Since the complex impeller structure and the difficult remanufacturing process may easily cause advance remanufacturing or excessive use,an optimized design method of impeller and service mapping model was presented f...Since the complex impeller structure and the difficult remanufacturing process may easily cause advance remanufacturing or excessive use,an optimized design method of impeller and service mapping model was presented for its proactive remanufacturing with setting up to explore the best remanufacturing time point in this work.Considering a certain model of long distance pipeline compressor impeller with the Basquin equation and the design method of impeller,the mathematical relationship between the changes of structure and life of the impeller was established.And the service mapping model between the structure and life was set up and simulated by ANSYS software.Thus,the service mapping model was applied to feedback the original design for proactive remanufacturing.In this work,the best proactive remanufacturing time point of impeller was analyzed with the service mapping model,and the structural parameter values could be optimized at this time point.Meanwhile,in the results of this simulation,it proves that the impeller under this optimization performance could satisfy the impeller operating demands.Therefore,comparing with the traditional optimization design method,the remanufacturing optimized design based on the service mapping model is feasible in proactive remanufacturing for sustainable development.展开更多
The information transmission path optimization(ITPO) can often a ect the e ciency and accuracy of remanufactur?ing service. However, there is a greater degree of uncertainty and complexity in information transmission ...The information transmission path optimization(ITPO) can often a ect the e ciency and accuracy of remanufactur?ing service. However, there is a greater degree of uncertainty and complexity in information transmission of remanu?facturing service system, which leads to a critical need for designing planning models to deal with this added uncer?tainty and complexity. In this paper, a three?dimensional(3D) model of remanufacturing service information network for information transmission is developed, which combines the physic coordinate and the transmitted properties of all the devices in the remanufacturing service system. In order to solve the basic ITPO in the 3D model, an improved 3D ant colony algorithm(Improved AC) was put forward. Moreover, to further improve the operation e ciency of the algorithm, an improved ant colony?genetic algorithm(AC?GA) that combines the improved AC and genetic algorithm was developed. In addition, by taking the transmission of remanufacturing service demand information of certain roller as example, the e ectiveness of AC?GA algorithm was analyzed and compared with that of improved AC, and the results demonstrated that AC?GA algorithm was superior to AC algorithm in aspects of information transmission delay, information transmission cost, and rate of information loss.展开更多
As the huge computation and easily trapped local optimum in remanufacturing closed-loop supply chain network (RCSCN) design considered, a genetic particle swarm optimization algorithm was proposed. The total cost of c...As the huge computation and easily trapped local optimum in remanufacturing closed-loop supply chain network (RCSCN) design considered, a genetic particle swarm optimization algorithm was proposed. The total cost of closed-loop supply chain was selected as fitness function, and a unique and tidy coding mode was adopted in the proposed algorithm. Then, some mutation and crossover operators were introduced to achieve discrete optimization of RCSCN structure. The simulation results show that the proposed algorithm can gain global optimal solution with good convergent performance and rapidity. The computing speed is only 22.16 s, which is shorter than those of the other optimization algorithms.展开更多
The remanufacturing system is remolding the manufacturing industry by bringing scrapped products back to such a condition that reintegrated performance is just as good as new.The remanufacturing environment is feature...The remanufacturing system is remolding the manufacturing industry by bringing scrapped products back to such a condition that reintegrated performance is just as good as new.The remanufacturing environment is featured by a far deeper level of uncertainty than new manufacturing,such as probabilistic routing files,and highly variable processing time.The stochastic disturbances result in the production bottlenecks,which constrain the productivity of the job shop.The uncertainties in the remanufacturing process cause the bottlenecks to shift when the workshop is processing.Considering this outstanding problem,many researchers try to optimize the production process to mitigate dynamic bottlenecks toward a balanced state.This paper proposes a data-driven method to predict bottlenecks in the remanufacturing system with multi-variant uncertainties.Firstly,discrete event simulation technology is applied to establish a simulation model of the remanufacturing production line and calculate the bottleneck index to identify bottlenecks.Secondly,a data-driven method,auto-regressive moving average(ARMA)model is employed to predict the bottlenecks in the system based on real-time data captured by the Arena software.Finally,the proposed prediction method is verified on real data from the automobile engine remanufacturing production line.展开更多
Aimed at the remanufacturing system, the effect of the uncertainty of returns' quality on bottleneck shifting is investigated. A novel definition of bottleneck station is presented and the probability of a station be...Aimed at the remanufacturing system, the effect of the uncertainty of returns' quality on bottleneck shifting is investigated. A novel definition of bottleneck station is presented and the probability of a station becoming a bottleneck is also given. By calculating the effective output, the effective operation time (EOT) and the ratio of EOT of each station, the system's current bottleneck of effective output time is determined. By calculating the probability coefficient of variation and index of bottleneck shifting, the quantitative performance of bottleneck shifting is obtained. Discrete event simulation and the experiment design method are adopted to simulate the system, in which the proportion of quality grading, repair rates and process routes are considered. The case study shows that the uncertainty of returns' quality greatly increases the probability of bottleneck shifting, and with the increase of the discrete degree of the returns' repair rate, the bottleneck shifting phenomenon is more obvious. Furthermore, bottleneck shifting is closely related to the process route of the dominating returns' quality grade.展开更多
Aiming to minimize the total production costs in a single planning period, a nonlinear integer programming model for remanufacturing production plans is established considering the influence of different qualities of ...Aiming to minimize the total production costs in a single planning period, a nonlinear integer programming model for remanufacturing production plans is established considering the influence of different qualities of returns acting on production cost. Three different remanufacturing and discarding strategies are adopted to analyze the change rules of the total production costs. The results returns is greater than indicate that when the number of remanufacturing returns of high the demand, preferentially quality and discarding those of low quality can bring better economic benefits due to manufacturing cost reduction. However, when the number of returns is smaller than the demand, there is no need to consider grading of returns, whereas new demand of remanufacturing. parts are required to satisfy the展开更多
Robot-based remanufacturing system can scan the worn parts and develop the corresponding models, compare them with the standard model, calculate the weld deposit, implement welding path planning, and repair the worn p...Robot-based remanufacturing system can scan the worn parts and develop the corresponding models, compare them with the standard model, calculate the weld deposit, implement welding path planning, and repair the worn parts with MIG surfacing automatically. This paper investigates the welding path planning after calibrating, scanning and model rebuilding. The following aspects are contained: introducing the planning principle, selecting the suitable welding process based on welding parameters (current and speed), calculating welding overlap quantity by the superposition method. Also, it has been verified that good weld profile can be obtained with the optimized parameters.展开更多
First a remanufactming logistics network is con- structed, in which the structure of both the forward logistics and the reverse logistics are of two levels and all the logistics facilities are capacitated. Both the re...First a remanufactming logistics network is con- structed, in which the structure of both the forward logistics and the reverse logistics are of two levels and all the logistics facilities are capacitated. Both the remanufactming products and the new products can be used to meet the demands of customers. Moreover, it is assumed that homogeneous facilities can be designed together into integrated ones, based on which a mixed integer nonlinear programming (MINLP) facility location model of the remanufacturing logistics network with six types of facilities to be sited is built. Then an algorithm based on enumeration for the model is given. The feasible combinations of binary variables are searched by enumeration, and the remaining sub-problems are solved by the LP solver. Finally, the validities of the model and the algorithm are illustrated by means of an example. The result of the sensitivity analysis of parameters indicates that the integration of homogeneous facilities may influence the optimal solution of the problem to a certain degree.展开更多
The remanufacturing blanks with cracks were considered as irreparable. With utilization of detour effect and Joule heating of pulsed current, a technique to arrest the crack in martensitic stainless steel FV520B is de...The remanufacturing blanks with cracks were considered as irreparable. With utilization of detour effect and Joule heating of pulsed current, a technique to arrest the crack in martensitic stainless steel FV520B is developed. According to finite element theory, the finite element(FE) model of the cracked rectangular specimen is established firstly. Then, based on electro-thermo-structure coupled theory, the distributions of current density, temperature field, and stress field are calculated for the instant of energizing. Furthermore, the simulation results are verified by some corresponding experiments performed on high pulsed current discharge device of type HCPD-I. Morphology and microstructure around the crack tip before and after electro pulsing treatment are observed by optical microscope(OM) and scanning electron microscope(SEM), and then the diameters of fusion zone and heat affected zone(HAZ) are measured in order to contrast with numerical calculation results. Element distribution, nano-indentation hardness and residual stress in the vicinity of the crack tip are surveyed by energy dispersive spectrometer(EDS), scanning probe microscopy(SPM) and X-ray stress gauge, respectively. The results show that the obvious partition and refined grain around the crack tip can be observed due to the violent temperature change. The contents of carbon and oxygen in fusion zone and HAZ are higher than those in matrix, and however the hardness around the crack tip decreases. Large residual compressive stress is induced in the vicinity of the crack tip and it has the same order of magnitude for measured results and numerical calculation results that is 100 MPa. The relational curves between discharge energies and diameters of the fusion zone and HAZ are obtained by experiments. The difference of diameter of fusion zone between measured and calculated results is less than 18.3%. Numerical calculation is very useful to define the experimental parameters. An effective method to prevent further extension of the crack is presented and can provide a reference for the compressor rotor blade remanufacturing.展开更多
The growing demand of organizations for alternative technologies to reduce environmental damage and meet new legislative issues brought greater focus to the activities of product recovery. One way to recover and reval...The growing demand of organizations for alternative technologies to reduce environmental damage and meet new legislative issues brought greater focus to the activities of product recovery. One way to recover and revalue a product is by remanufacturing, which is defined as the process of recovering a product to its original specifications, promoting the reuse of materials and improving its quality and functionality. However, the context of the remanufacturing industry faces difficulties and is considered unstable and inefficient if compared to manufacturing. In this sense, this paper aims to propose a cell layout based on lean concepts and adapted to the context of remanufacturing, aiming to minimize waste, reduce variability and thereby increase efficiency. The cell layout proposal was based on a literature review and researchers' practical experience in the area. This layout can provide the flexibility to handle the variations inherent in the context of remanufacturing, boosting product recovery and related environmental issues.展开更多
As system of a serial of technologies and engineering activities, remanufacturing aims at restoring and rebuilding waste machinery through advanced technologies and industrialized measures under the direction of the p...As system of a serial of technologies and engineering activities, remanufacturing aims at restoring and rebuilding waste machinery through advanced technologies and industrialized measures under the direction of the product total life cycle theory. With the development of surface engineering, nano-surface engineering has been one subject of intensive studies. In addition, nano-surface engineering has become an important means for property reforming and promoting of remanufacturing parts. Many low-dimension and nano-size or nano-structure functional coatings, which can improve materials properties evidently, are deposited by new methods. In this paper, some researches about the new achievement and remanufacturing application of the nano-stmctured coatings by different nano-surface engineering technologies in our laboratory were introduced. Especially, nano-structured DLC multilayer coatings by d.c. plasma CVD, nano-composed Al2O3/Ni, SiC/Ni and Diamond/Ni coatings by brush plating, and nano-composed Al2O3/TiO2 coating by plasma spraying were introduced in detail.展开更多
The uncertainty of time, quantity and quality of recycling products leads to the bad stability and flexibility of remanufacturing logistics networks, while general design only covers the minimizing logistics cost, so ...The uncertainty of time, quantity and quality of recycling products leads to the bad stability and flexibility of remanufacturing logistics networks, while general design only covers the minimizing logistics cost, so robust design is presented to solve it. The mathematical model of remanufacturing logistics networks is built on the stochastic distribution of uncontrollable factors, and robust objectives are presented. The basic elements of robust design of remanufacturing logistics are redefined, and each part of mathematical model is explained in detail as well. Robust design of remanufacturing logistics networks is a problem of multi-objective optimization in essence.展开更多
The different conditions of use of a component result in a variety of damage levels.Therefore,excluding differences in shape and size,used parts show a high degree of uncertainty regarding failure characteristics,qual...The different conditions of use of a component result in a variety of damage levels.Therefore,excluding differences in shape and size,used parts show a high degree of uncertainty regarding failure characteristics,quality conditions,and remaining life,which seriously affects the efficiency of a remanufacturing scheme design.Aiming to address this problem,a remanufacturing scheme design method based on the reconstruction of incomplete information of used parts is proposed.First,the remaining life of the reconstructed model is predicted by finite element analysis,and the demand for the next life cycle is determined.Second,the scanned 3D damage point cloud data are registered with the original point cloud data using the integral iterative method to construct a missing point cloud model to achieve the restoration of geometric information.Then,according to reverse engineering and laser cladding remanufacturing,the tool remanufacturing process path can be generated by the tool contact point path section line method.Finally,the proposed method is adopted for turbine blades to evaluate the effectiveness and feasibility of the proposed scheme.This study proposes a remanufacturing scheme design method based on the incomplete reconstruction of used part information to solve the uncertain and highly personalized problems in remanufacturing.展开更多
Aimed at the problem of stochastic routings for reprocessing operations and highly variable processing times,an open queuing network is utilized to model a typical reprocessing system.In the model,each server is subje...Aimed at the problem of stochastic routings for reprocessing operations and highly variable processing times,an open queuing network is utilized to model a typical reprocessing system.In the model,each server is subject to breakdown and has a finite buffer capacity,while repair times,breakdown times and service time follow an exponential distribution.Based on the decomposition principle and the expansion methodology,an approximation analytical algorithm is proposed to calculate the mean reprocessing time,the throughput of each server and other parameters of the processing system.Then an approach to determining the quality of disassembled parts is suggested,on the basis of which the effect of parts quality on the performance of the reprocessing system is investigated.Numerical examples show that there is a negative correlation between quality of parts and their mean reprocessing time.Furthermore,marginal reprocessing time of the parts decrease with the drop in their quality.展开更多
This study delves into the formation dynamics of alliances within a closed-loop supply chain(CLSC)that encom-passes a manufacturer,a retailer,and an e-commerce platform.It leverages Stackelberg game for this explorati...This study delves into the formation dynamics of alliances within a closed-loop supply chain(CLSC)that encom-passes a manufacturer,a retailer,and an e-commerce platform.It leverages Stackelberg game for this exploration,contrasting the equilibrium outcomes of a non-alliance model with those of three differentiated alliance models.The non-alliance model acts as a crucial benchmark,enabling the evaluation of the motivations for various supply chain entities to engage in alliance formations.Our analysis is centered on identifying the most effective alliance strategies and establishing a coordination within these partnerships.We thoroughly investigate the consequences of diverse alliance behaviors,bidirectional free-riding and cost-sharing,and the resultant effects on the optimal decision-making among supply chain actors.The findings underscore several pivotal insights:(1)The behavior of alliances within the supply chain exerts variable impacts on the optimal pricing and demand of its members.In comparison to the non-alliance(D)model,the manufacturer-retailer(MR)and manufacturer-e-commerce platform(ME)alliances significantly lower both offline and online resale prices for new and remanufactured goods.This adjustment leads to an enhanced demand for products via the MR alliance’s offline outlets and the ME alliance’s online platforms,thereby augmenting the profits for those within the alliance.Conversely,retailer-e-commerce platform(ER)alliance tends to increase the optimal retail price and demand across both online and offline channels.Under specific conditions,alliance behavior can also increase the profits of non-alliance members,and the profits derived through alliance channels also exceed those from non-alliance channels.(2)The prevalence of bidirectional free-riding behavior largely remains constant across different alliance configurations.Across these models,bidirectional free-riding typically elevates the equilibrium prices in offline channel while negatively affecting the equilibrium prices in other channel.(3)The effect of cost-sharing shows relative uniformity across the various alliance models.Across all configurations,cost-sharing tends to reduce the manufacturer’s profits.Nonetheless,alliances initiated by the manufacturer can counteract these negative impacts,providing a strategic pathway to bolster CLSC profitability.展开更多
With the vigorous development of automobile industry, China has become a powerful gear manufacturing country, and as gear grinding machine has been playing an important role. With the development of gear grinding tech...With the vigorous development of automobile industry, China has become a powerful gear manufacturing country, and as gear grinding machine has been playing an important role. With the development of gear grinding technology, there are a large number of gear grinding machines due to mechanical wear and electrical aging and other factors in the state of service with disease, it is expected that many gear grinding machines will be scrapped and eliminated in the next few years. If we do not pay attention to the processing of these high value-added gear grinding machines, it may cause the surrounding environment to be affected, but also lead to a serious waste of resources. In this paper, the remanufacturing technology and process of gear grinding machine are analyzed for reference.展开更多
Selecting the remanufacturing system as object of the study, the buffer capacity is served as control variable, and design of experiment(DOE) and simulation are used to analyze the effect that uncertain quality of ret...Selecting the remanufacturing system as object of the study, the buffer capacity is served as control variable, and design of experiment(DOE) and simulation are used to analyze the effect that uncertain quality of returns acts on system performance. The remanufacturing time and the recovery rate in each station are used to represent the quality level of the returns, and the variance of remanufacturing time is used to denote the variability of returns’ quality. Three factors(the variability, the proportion and the recovery rate) of different quality levels in returns are considered. By analyzing the variance and the range of the simulation results, some important conclusions are obtained: recovery rate affects the remanufacturing cost by far, and the variability has the minimum influence;furthermore, for the returns, the more obvious of the dispersion degree, the higher proportion of the high-level quality, and the higher of the recovery rate, the lower the cost of remanufacturing will be.展开更多
In order to construct a resource-saving and environment- friendly society, the advantages of radio frequency identification (RFID) were considered. And it put forward the idea of introducing RFID in the recycling ac...In order to construct a resource-saving and environment- friendly society, the advantages of radio frequency identification (RFID) were considered. And it put forward the idea of introducing RFID in the recycling activities of waste products. Taking into account such elements as the technical level of RFID, cost saving from remanufacturing and the cost of RFID tags, both centralized and decentralized supply chain models with different participants in waste product collection were created, in order to determine the optimal pricing strategy and RFID technical level. In the end, sensitivity analyses were conducted to analyze the impacts of scaling parameter for additional increased recovery rate with RFED on pricing and RFID technology level, and impacts of cost saving on the profits of participants in different remanufacturing closed-loop supply chain models.展开更多
In the global environment of pursuing resource regeneration and green environmental protection, more and more wasted clothing need to be solved. In order to make full use of the wasted clothing and save land and soil ...In the global environment of pursuing resource regeneration and green environmental protection, more and more wasted clothing need to be solved. In order to make full use of the wasted clothing and save land and soil resources, an idea of wasted clothing's recycling and remanufacturing is put forward. In the new idea a pricing game model is established basing on Stacklberg differential game theory between traditional and remanufactured clothing. In this model, the differences in consumers' willingness to pay and the government's subsidies are considered. Government's optimal subsidy are obtained which ensure not only the interests of manufacturers but also environmental reputation and maximum social benefits. The study is helpful to push the wasted clothing's recycling and remanufacturing plan. It makes some index more precise quantification as government's subsidy, manufacturers and the social benefits. Government and manufactures can make the detailed cooperation plan reference to it.展开更多
基金supported by the Human Resources Development of the Korea Institute of Energy Technology Evaluation and Planning(KETEP)grant funded by the Korea government Ministry of Knowledge Economy(No.RS-2023-00244330)the National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIT)(No.NRF RS-2023-00219052RS-2024-00352587)。
摘要Accurately determining when and what to remanufacture is essential for maximizing the lifecycle value of industrial equipment.However,existing approaches face three significant limitations:(1)reliance on predefined mathematical models that often fail to capture equipment-specific degradation,(2)offline optimization methods that assume access to future data,and(3)the absence of component-level guidance.To address these challenges,we propose a data-driven framework for component-level decision-making.The framework leverages streaming sensor data to predict the remaining useful life(RUL)without relying on mathematical models,employs an online optimization algorithm suitable for practical settings,and,through remanufacturing simulations,provides guidance on which components should be replaced.In a case study on gas-insulated switchgear,the proposed framework achieved RUL prediction performance comparable to an oracle model in an online setting without relying on predefined mathematical models.Furthermore,by employing online optimization,it determined a remanufacturing timing close to the global optimum using only past and current data.In addition,unlike previous studies,the framework enables component-level decision-making,allowing for more detailed and actionable remanufacturing guidance in practical applications.
基金Project(2011CB013406)supported by National Basic Research Program of ChinaProjects(51305119,51375133)supported by National Natural Science Foundation of China
摘要Since the complex impeller structure and the difficult remanufacturing process may easily cause advance remanufacturing or excessive use,an optimized design method of impeller and service mapping model was presented for its proactive remanufacturing with setting up to explore the best remanufacturing time point in this work.Considering a certain model of long distance pipeline compressor impeller with the Basquin equation and the design method of impeller,the mathematical relationship between the changes of structure and life of the impeller was established.And the service mapping model between the structure and life was set up and simulated by ANSYS software.Thus,the service mapping model was applied to feedback the original design for proactive remanufacturing.In this work,the best proactive remanufacturing time point of impeller was analyzed with the service mapping model,and the structural parameter values could be optimized at this time point.Meanwhile,in the results of this simulation,it proves that the impeller under this optimization performance could satisfy the impeller operating demands.Therefore,comparing with the traditional optimization design method,the remanufacturing optimized design based on the service mapping model is feasible in proactive remanufacturing for sustainable development.
基金National Natural Science Foundation of China(Grant Nos.51805385,71471143)Hubei Provincial Natural Science Foundation of China(Grant No.2018CFB265)Center for Service Science and Engineering of Wuhan University of Science and Technology(Grant No.CSSE2017KA04)
摘要The information transmission path optimization(ITPO) can often a ect the e ciency and accuracy of remanufactur?ing service. However, there is a greater degree of uncertainty and complexity in information transmission of remanu?facturing service system, which leads to a critical need for designing planning models to deal with this added uncer?tainty and complexity. In this paper, a three?dimensional(3D) model of remanufacturing service information network for information transmission is developed, which combines the physic coordinate and the transmitted properties of all the devices in the remanufacturing service system. In order to solve the basic ITPO in the 3D model, an improved 3D ant colony algorithm(Improved AC) was put forward. Moreover, to further improve the operation e ciency of the algorithm, an improved ant colony?genetic algorithm(AC?GA) that combines the improved AC and genetic algorithm was developed. In addition, by taking the transmission of remanufacturing service demand information of certain roller as example, the e ectiveness of AC?GA algorithm was analyzed and compared with that of improved AC, and the results demonstrated that AC?GA algorithm was superior to AC algorithm in aspects of information transmission delay, information transmission cost, and rate of information loss.
基金Project(2011ZK2030)supported by the Soft Science Research Plan of Hunan Province,ChinaProject(2010ZDB42)supported by the Social Science Foundation of Hunan Province,China+1 种基金Projects(09A048,11B070)supported by the Science Research Foundation of Education Bureau of Hunan Province,ChinaProjects(2010GK3036,2011FJ6049)supported by the Science and Technology Plan of Hunan Province,China
摘要As the huge computation and easily trapped local optimum in remanufacturing closed-loop supply chain network (RCSCN) design considered, a genetic particle swarm optimization algorithm was proposed. The total cost of closed-loop supply chain was selected as fitness function, and a unique and tidy coding mode was adopted in the proposed algorithm. Then, some mutation and crossover operators were introduced to achieve discrete optimization of RCSCN structure. The simulation results show that the proposed algorithm can gain global optimal solution with good convergent performance and rapidity. The computing speed is only 22.16 s, which is shorter than those of the other optimization algorithms.
基金Projects(51975099,51775086)supported by the Natural Science Foundation of China。
摘要The remanufacturing system is remolding the manufacturing industry by bringing scrapped products back to such a condition that reintegrated performance is just as good as new.The remanufacturing environment is featured by a far deeper level of uncertainty than new manufacturing,such as probabilistic routing files,and highly variable processing time.The stochastic disturbances result in the production bottlenecks,which constrain the productivity of the job shop.The uncertainties in the remanufacturing process cause the bottlenecks to shift when the workshop is processing.Considering this outstanding problem,many researchers try to optimize the production process to mitigate dynamic bottlenecks toward a balanced state.This paper proposes a data-driven method to predict bottlenecks in the remanufacturing system with multi-variant uncertainties.Firstly,discrete event simulation technology is applied to establish a simulation model of the remanufacturing production line and calculate the bottleneck index to identify bottlenecks.Secondly,a data-driven method,auto-regressive moving average(ARMA)model is employed to predict the bottlenecks in the system based on real-time data captured by the Arena software.Finally,the proposed prediction method is verified on real data from the automobile engine remanufacturing production line.
基金The Program for Special Talent in Six Fields of Jiangsu Province(No.2013ZBZZ-046)the Program of Lanzhou Technology Development(No.2014-1-175)
摘要Aimed at the remanufacturing system, the effect of the uncertainty of returns' quality on bottleneck shifting is investigated. A novel definition of bottleneck station is presented and the probability of a station becoming a bottleneck is also given. By calculating the effective output, the effective operation time (EOT) and the ratio of EOT of each station, the system's current bottleneck of effective output time is determined. By calculating the probability coefficient of variation and index of bottleneck shifting, the quantitative performance of bottleneck shifting is obtained. Discrete event simulation and the experiment design method are adopted to simulate the system, in which the proportion of quality grading, repair rates and process routes are considered. The case study shows that the uncertainty of returns' quality greatly increases the probability of bottleneck shifting, and with the increase of the discrete degree of the returns' repair rate, the bottleneck shifting phenomenon is more obvious. Furthermore, bottleneck shifting is closely related to the process route of the dominating returns' quality grade.
基金The National Natural Science Foundation of China(No.70671022)
摘要Aiming to minimize the total production costs in a single planning period, a nonlinear integer programming model for remanufacturing production plans is established considering the influence of different qualities of returns acting on production cost. Three different remanufacturing and discarding strategies are adopted to analyze the change rules of the total production costs. The results returns is greater than indicate that when the number of remanufacturing returns of high the demand, preferentially quality and discarding those of low quality can bring better economic benefits due to manufacturing cost reduction. However, when the number of returns is smaller than the demand, there is no need to consider grading of returns, whereas new demand of remanufacturing. parts are required to satisfy the
摘要Robot-based remanufacturing system can scan the worn parts and develop the corresponding models, compare them with the standard model, calculate the weld deposit, implement welding path planning, and repair the worn parts with MIG surfacing automatically. This paper investigates the welding path planning after calibrating, scanning and model rebuilding. The following aspects are contained: introducing the planning principle, selecting the suitable welding process based on welding parameters (current and speed), calculating welding overlap quantity by the superposition method. Also, it has been verified that good weld profile can be obtained with the optimized parameters.
基金The National Natural Science Foundation of China(No.70472033).
摘要First a remanufactming logistics network is con- structed, in which the structure of both the forward logistics and the reverse logistics are of two levels and all the logistics facilities are capacitated. Both the remanufactming products and the new products can be used to meet the demands of customers. Moreover, it is assumed that homogeneous facilities can be designed together into integrated ones, based on which a mixed integer nonlinear programming (MINLP) facility location model of the remanufacturing logistics network with six types of facilities to be sited is built. Then an algorithm based on enumeration for the model is given. The feasible combinations of binary variables are searched by enumeration, and the remaining sub-problems are solved by the LP solver. Finally, the validities of the model and the algorithm are illustrated by means of an example. The result of the sensitivity analysis of parameters indicates that the integration of homogeneous facilities may influence the optimal solution of the problem to a certain degree.
基金Supported by National Basic Research Program of China(973 Program,Grant No.2011CB013402)
摘要The remanufacturing blanks with cracks were considered as irreparable. With utilization of detour effect and Joule heating of pulsed current, a technique to arrest the crack in martensitic stainless steel FV520B is developed. According to finite element theory, the finite element(FE) model of the cracked rectangular specimen is established firstly. Then, based on electro-thermo-structure coupled theory, the distributions of current density, temperature field, and stress field are calculated for the instant of energizing. Furthermore, the simulation results are verified by some corresponding experiments performed on high pulsed current discharge device of type HCPD-I. Morphology and microstructure around the crack tip before and after electro pulsing treatment are observed by optical microscope(OM) and scanning electron microscope(SEM), and then the diameters of fusion zone and heat affected zone(HAZ) are measured in order to contrast with numerical calculation results. Element distribution, nano-indentation hardness and residual stress in the vicinity of the crack tip are surveyed by energy dispersive spectrometer(EDS), scanning probe microscopy(SPM) and X-ray stress gauge, respectively. The results show that the obvious partition and refined grain around the crack tip can be observed due to the violent temperature change. The contents of carbon and oxygen in fusion zone and HAZ are higher than those in matrix, and however the hardness around the crack tip decreases. Large residual compressive stress is induced in the vicinity of the crack tip and it has the same order of magnitude for measured results and numerical calculation results that is 100 MPa. The relational curves between discharge energies and diameters of the fusion zone and HAZ are obtained by experiments. The difference of diameter of fusion zone between measured and calculated results is less than 18.3%. Numerical calculation is very useful to define the experimental parameters. An effective method to prevent further extension of the crack is presented and can provide a reference for the compressor rotor blade remanufacturing.
摘要The growing demand of organizations for alternative technologies to reduce environmental damage and meet new legislative issues brought greater focus to the activities of product recovery. One way to recover and revalue a product is by remanufacturing, which is defined as the process of recovering a product to its original specifications, promoting the reuse of materials and improving its quality and functionality. However, the context of the remanufacturing industry faces difficulties and is considered unstable and inefficient if compared to manufacturing. In this sense, this paper aims to propose a cell layout based on lean concepts and adapted to the context of remanufacturing, aiming to minimize waste, reduce variability and thereby increase efficiency. The cell layout proposal was based on a literature review and researchers' practical experience in the area. This layout can provide the flexibility to handle the variations inherent in the context of remanufacturing, boosting product recovery and related environmental issues.
基金National"973"Projects (G1999065009) andNational Natural Science Foundation of China (50075086)
摘要As system of a serial of technologies and engineering activities, remanufacturing aims at restoring and rebuilding waste machinery through advanced technologies and industrialized measures under the direction of the product total life cycle theory. With the development of surface engineering, nano-surface engineering has been one subject of intensive studies. In addition, nano-surface engineering has become an important means for property reforming and promoting of remanufacturing parts. Many low-dimension and nano-size or nano-structure functional coatings, which can improve materials properties evidently, are deposited by new methods. In this paper, some researches about the new achievement and remanufacturing application of the nano-stmctured coatings by different nano-surface engineering technologies in our laboratory were introduced. Especially, nano-structured DLC multilayer coatings by d.c. plasma CVD, nano-composed Al2O3/Ni, SiC/Ni and Diamond/Ni coatings by brush plating, and nano-composed Al2O3/TiO2 coating by plasma spraying were introduced in detail.
基金the Shanghai National Scientific Foundation (02ZH14060)
摘要The uncertainty of time, quantity and quality of recycling products leads to the bad stability and flexibility of remanufacturing logistics networks, while general design only covers the minimizing logistics cost, so robust design is presented to solve it. The mathematical model of remanufacturing logistics networks is built on the stochastic distribution of uncontrollable factors, and robust objectives are presented. The basic elements of robust design of remanufacturing logistics are redefined, and each part of mathematical model is explained in detail as well. Robust design of remanufacturing logistics networks is a problem of multi-objective optimization in essence.
基金Supported by Plateau Disciplines in ShanghaiNational Natural Science Foundation of China (Grant No. 51675388)Hubei Provincial Department of Education of China (Grant No. D20181102)
摘要The different conditions of use of a component result in a variety of damage levels.Therefore,excluding differences in shape and size,used parts show a high degree of uncertainty regarding failure characteristics,quality conditions,and remaining life,which seriously affects the efficiency of a remanufacturing scheme design.Aiming to address this problem,a remanufacturing scheme design method based on the reconstruction of incomplete information of used parts is proposed.First,the remaining life of the reconstructed model is predicted by finite element analysis,and the demand for the next life cycle is determined.Second,the scanned 3D damage point cloud data are registered with the original point cloud data using the integral iterative method to construct a missing point cloud model to achieve the restoration of geometric information.Then,according to reverse engineering and laser cladding remanufacturing,the tool remanufacturing process path can be generated by the tool contact point path section line method.Finally,the proposed method is adopted for turbine blades to evaluate the effectiveness and feasibility of the proposed scheme.This study proposes a remanufacturing scheme design method based on the incomplete reconstruction of used part information to solve the uncertain and highly personalized problems in remanufacturing.
摘要Aimed at the problem of stochastic routings for reprocessing operations and highly variable processing times,an open queuing network is utilized to model a typical reprocessing system.In the model,each server is subject to breakdown and has a finite buffer capacity,while repair times,breakdown times and service time follow an exponential distribution.Based on the decomposition principle and the expansion methodology,an approximation analytical algorithm is proposed to calculate the mean reprocessing time,the throughput of each server and other parameters of the processing system.Then an approach to determining the quality of disassembled parts is suggested,on the basis of which the effect of parts quality on the performance of the reprocessing system is investigated.Numerical examples show that there is a negative correlation between quality of parts and their mean reprocessing time.Furthermore,marginal reprocessing time of the parts decrease with the drop in their quality.
基金This work was supported by the Humanities and Social Science Fund of Ministry of Education of China(No.20YJA630009)Shandong Natural Science Foundation of China(No.ZR2022MG002).
摘要This study delves into the formation dynamics of alliances within a closed-loop supply chain(CLSC)that encom-passes a manufacturer,a retailer,and an e-commerce platform.It leverages Stackelberg game for this exploration,contrasting the equilibrium outcomes of a non-alliance model with those of three differentiated alliance models.The non-alliance model acts as a crucial benchmark,enabling the evaluation of the motivations for various supply chain entities to engage in alliance formations.Our analysis is centered on identifying the most effective alliance strategies and establishing a coordination within these partnerships.We thoroughly investigate the consequences of diverse alliance behaviors,bidirectional free-riding and cost-sharing,and the resultant effects on the optimal decision-making among supply chain actors.The findings underscore several pivotal insights:(1)The behavior of alliances within the supply chain exerts variable impacts on the optimal pricing and demand of its members.In comparison to the non-alliance(D)model,the manufacturer-retailer(MR)and manufacturer-e-commerce platform(ME)alliances significantly lower both offline and online resale prices for new and remanufactured goods.This adjustment leads to an enhanced demand for products via the MR alliance’s offline outlets and the ME alliance’s online platforms,thereby augmenting the profits for those within the alliance.Conversely,retailer-e-commerce platform(ER)alliance tends to increase the optimal retail price and demand across both online and offline channels.Under specific conditions,alliance behavior can also increase the profits of non-alliance members,and the profits derived through alliance channels also exceed those from non-alliance channels.(2)The prevalence of bidirectional free-riding behavior largely remains constant across different alliance configurations.Across these models,bidirectional free-riding typically elevates the equilibrium prices in offline channel while negatively affecting the equilibrium prices in other channel.(3)The effect of cost-sharing shows relative uniformity across the various alliance models.Across all configurations,cost-sharing tends to reduce the manufacturer’s profits.Nonetheless,alliances initiated by the manufacturer can counteract these negative impacts,providing a strategic pathway to bolster CLSC profitability.
摘要With the vigorous development of automobile industry, China has become a powerful gear manufacturing country, and as gear grinding machine has been playing an important role. With the development of gear grinding technology, there are a large number of gear grinding machines due to mechanical wear and electrical aging and other factors in the state of service with disease, it is expected that many gear grinding machines will be scrapped and eliminated in the next few years. If we do not pay attention to the processing of these high value-added gear grinding machines, it may cause the surrounding environment to be affected, but also lead to a serious waste of resources. In this paper, the remanufacturing technology and process of gear grinding machine are analyzed for reference.
基金the National Natural Science Foundation of China(No.51565028)the Innovation and Entrepreneurship Talents Training Project of Lanzhou City(No.2018-RC-25)
摘要Selecting the remanufacturing system as object of the study, the buffer capacity is served as control variable, and design of experiment(DOE) and simulation are used to analyze the effect that uncertain quality of returns acts on system performance. The remanufacturing time and the recovery rate in each station are used to represent the quality level of the returns, and the variance of remanufacturing time is used to denote the variability of returns’ quality. Three factors(the variability, the proportion and the recovery rate) of different quality levels in returns are considered. By analyzing the variance and the range of the simulation results, some important conclusions are obtained: recovery rate affects the remanufacturing cost by far, and the variability has the minimum influence;furthermore, for the returns, the more obvious of the dispersion degree, the higher proportion of the high-level quality, and the higher of the recovery rate, the lower the cost of remanufacturing will be.
基金National Natural Science Foundation of China(No.71301038)
摘要In order to construct a resource-saving and environment- friendly society, the advantages of radio frequency identification (RFID) were considered. And it put forward the idea of introducing RFID in the recycling activities of waste products. Taking into account such elements as the technical level of RFID, cost saving from remanufacturing and the cost of RFID tags, both centralized and decentralized supply chain models with different participants in waste product collection were created, in order to determine the optimal pricing strategy and RFID technical level. In the end, sensitivity analyses were conducted to analyze the impacts of scaling parameter for additional increased recovery rate with RFED on pricing and RFID technology level, and impacts of cost saving on the profits of participants in different remanufacturing closed-loop supply chain models.
摘要In the global environment of pursuing resource regeneration and green environmental protection, more and more wasted clothing need to be solved. In order to make full use of the wasted clothing and save land and soil resources, an idea of wasted clothing's recycling and remanufacturing is put forward. In the new idea a pricing game model is established basing on Stacklberg differential game theory between traditional and remanufactured clothing. In this model, the differences in consumers' willingness to pay and the government's subsidies are considered. Government's optimal subsidy are obtained which ensure not only the interests of manufacturers but also environmental reputation and maximum social benefits. The study is helpful to push the wasted clothing's recycling and remanufacturing plan. It makes some index more precise quantification as government's subsidy, manufacturers and the social benefits. Government and manufactures can make the detailed cooperation plan reference to it.