To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composite...To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composites using Zr2Cu as the filler.The microstructure,mechanical properties,and ablation properties of the Zr2Cu packed composites were analyzed.Results show that during Zr2Cu impregnation,the melt efficiently fills the large pores of the composites and is converted to ZrCu due to a partial reaction of zirconium with carbon.This results in an increase in composite density from 1.91 g/cm3to 2.24 g/cm3and a reduction in open porosity by 27.35%.Additionally,the flexural strength of Zr2Cu packed C/C-SiC-ZrC composites is improved from 122.78±8.09 MPa to 135.53±5.40 MPa.After plasma ablation for 20 s,the modified composites demonstrate superior ablative resistance compared to PIP C/C-SiC-ZrC,with mass ablation and linear ablation rates of 2.77×10−3g/s and 2.60×10−3mm/s,respectively.The“selftranspiration”effect of the low-melting point copper-containing phase absorbs the heat of the plasma flame,further reducing the ablation temperature and promoting the formation of refined ZrO2particles within the SiO2melting layer.This provides more stable erosion protection for Zr2Cu packed C/C-SiC-ZrC composites.展开更多
Compared with Cu/Al2O3composites,high-strength Cu/Al2O3composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate u...Compared with Cu/Al2O3composites,high-strength Cu/Al2O3composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate ultrafine composite powders with lowcontent reinforcement and constructed a combined structure of Cu ultrafine powders covered with in-situ Al2O3nanoparticles.After consolidation at a relatively lower sintering temperature of 550℃,high-volume-fraction ultrafine grains were introduced into the Cu/Al2O3composite,and many in-situ Al2O3nanoparticles with an average size of 11.7±7.5 nm were dispersed homogeneously in the Cu grain.Results show that the composite demonstrates an excellent balance of high tensile strength(654±1 MPa)and high electrical conductivity(84.5±0.1%IACS),which is ascribed to the synergistic strengthening effect of ultrafine grains,dislocations,and in-situ Al2O3nanoparticles.This approach,which utilizes ultrafine composite powder with low-content reinforcement as a precursor and employs low-temperature and high-pressure sintering subsequently,may hold promising potential for large-scale industrial production of high-performance oxide dispersion strengthened alloys.展开更多
In order to investigate the effects of oxide particles on the high-temperature resistance and ablation performance of ceramicizable phenolic resin composites,three types of quartz fiber-reinforced ceramicizable phenol...In order to investigate the effects of oxide particles on the high-temperature resistance and ablation performance of ceramicizable phenolic resin composites,three types of quartz fiber-reinforced ceramicizable phenolic resin composites were prepared using MgO particles or Al2O3 particles as the second-phase oxides and ZrB2 particles as the high-temperature ceramic filler,through a mold pressing process.The enhancement effects and mechanisms of the added second-phase oxides on the high-temperature resistance and ablation performance of the composites were discussed and analyzed through high-temperature testing,phase characterization,oxyacetylene testing,and microstructure characterization.The results show that ZrB2 particles oxidize to form ZrO2 and B2O3 in an oxygen-rich high-temperature environment.The added second-phase oxide particles can react with B2O3 to form corresponding borates,thereby strengthening the matrix.After treatment at 800℃,the flexural strength of the ZrB2-MgO quartz fiber-reinforced phenolic resin composite(QFPR/ZM)increased by 55.3%compared to the ZrB2 quartz fiber-reinforced phenolic resin composite(QFPR/Z).The oxyacetylene ablation performance of the composites with added oxide particles was significantly influenced by the generated borates.Mg3B2O6 has a higher high-temperature viscosity than Al18B4O33 at high temperatures,resulting in a lower linear ablation rate for QFPR/ZM compared to the ZrB2-Al2O3 quartz fiber-reinforced phenolic resin composite(QFPR/ZA).展开更多
The electroreduction of CO2to CO is fundamentally hindered by sluggish COOH intermediate formation and the competing hydrogen evolution reaction.Herein,we show that this challenge can be addressed through the dynam...The electroreduction of CO2to CO is fundamentally hindered by sluggish COOH intermediate formation and the competing hydrogen evolution reaction.Herein,we show that this challenge can be addressed through the dynamic in-situ reconstruction of a CuO/In2O3precursor under electrochemical CO2reduction conditions.By employing in-situ electrochemical spectroscopy techniques in combination with theoretical calculations,we demonstrate that the presence of In2O3facilitates the complete reduction of CuO to metallic Cu.This in-situ reconstruction produces electron-rich Cu-In2O3interfaces,characterized by a reduced work function and an upshifted Cu 3d-band center,which promote CO2activation and the formation of COOH/CO intermediates.Those interfacial properties lead to a pronounced electronic coupling that endows the electrocatalyst with high CO2-to-CO selectivity at low potentials.Specifically,the optimised Cu/In2O3achieves CO Faradaic efficiency above 90%across−0.5 to−0.9 V vs.the reversible hydrogen electrode,reaching 97.6%at−0.6 V in a H-type cell,and sustains a high CO selectivity of 96.0%even at an ultralow potential of−0.2 V in a flow-cell configuration.These findings underscore the crucial role of electron-rich interfaces in directing CO2reduction with exceptional selectivity and activity toward CO formation.展开更多
Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and coppe...Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and copper against brass are investigated and compared. The changes in morphology of the sliding surface and subsurface are examined with scanning electron microscope (SEM) and energy dispersive X-ray spectrum (EDS). The results show that the wear resistance of the Al2O3/Cu composites is superior to that of copper under the same conditions, Under a given electrical current, the wear rate of Al2O3/Cu composites decreases as the Al2O3-content increases, However, the wear rates of the Al2O3/Cu composites and copper increase as the sliding speed and pressure increase under dry sliding condition. The main wear mechanisms for Al2O3/Cu composites are of abrasion and adhesion; for copper, it is adhesion, although wear by oxidation and electrical erosion can also be observed as the speed and pressure rise.展开更多
A heat-resistant dispersion-strengthening nano-Al_2O_3/Cu composite with highstrength and high electric conductivity was fabricated in a multiplex medium. The internaloxidation product, microstructures and properties ...A heat-resistant dispersion-strengthening nano-Al_2O_3/Cu composite with highstrength and high electric conductivity was fabricated in a multiplex medium. The internaloxidation product, microstructures and properties of the composite, and the process flow weresystematically studied. It is confirmed that this new technique simplifies the process and improvesthe properties of the composite. X-ray analysis indicates that the alumina particles formed duringinternal oxidation consist of a large mount of gamma-Al_2O_3 and a certain amount of theta-Al_2O_3and alpha-Al_2O_3. TEM observation shows that the obtained gamma-Al_2O_3 nano-particles areuniformly distributed in the copper grains; their mean size and space between particles are 7 runand 30 nm, respectively. The main properties of the composite with 50 percent cold deformation areas follows: the electric conductivity is 51 MS/m (87 percent IACS), sigma_b = 628 MPa, and thehardness is HRB86. After annealing at 1273 K, all or most of the above properties remain, and themicrostructures are still dependent on elongated fiber-form grains.展开更多
In situ TiB2/Cu composites were fabricated by both solid-liquid(S-L)and liquid-liquid(L-L)reactive spray deposition in combination with cold rolling and annealing.The microstructure and properties of the fabricated Ti...In situ TiB2/Cu composites were fabricated by both solid-liquid(S-L)and liquid-liquid(L-L)reactive spray deposition in combination with cold rolling and annealing.The microstructure and properties of the fabricated TiB2/Cu composites were investigated.The results show that the reactive mode and rolling treatment are the main factors affecting the microstructure and properties of the TiB2/Cu composite.The in situ reaction in the L-L reaction can be carried out more completely.By controlling the rolling and annealing process,the relative density and the properties of the as-deposited composites are optimized.The comprehensive performance of the deformed TiB2/Cu composite prepared by L-L reactive spray deposition(401 MPa and 83.5%IACS)is better than that by S-L reactive spray deposition(520 MPa and 20.2%IACS).展开更多
Al2O3 particle-reinforced ZL109 composite was prepared by in situ reaction between CuO and Al2O3 . The microstructure was observed by means of OM, SEM and TEM. The Al2O3 particles in sub-micron sizes distribute unifor...Al2O3 particle-reinforced ZL109 composite was prepared by in situ reaction between CuO and Al2O3 . The microstructure was observed by means of OM, SEM and TEM. The Al2O3 particles in sub-micron sizes distribute uniformly in the matrix, and the Cu displaced from the in situ reaction forms net-like alloy phases with other alloy elements. The hardness and the tensile strength of the composites at room temperature have a slight increase as compared to that of the matrix. However, the tensile strength at 350℃ has reached 90.23 MPa, or 16.92 MPa higher than that of the matrix. The mechanism of the reaction in the CuO/AI system was studied by using of differential scanning calorimetry(DSC) and thermodynamic calculation. The reaction between CuO and Al involves two steps. First, CuO reacts with Al to form Cu20 and Al2O3 at the melting temperature of the matrix alloy, and second, Cu20 reacts with Al to form Cu and Al2O3 at a higher temperature. At ZL109 casting temperature of 750- 780 ℃, the second step can also take place because of the effect of exothermic reaction of the first step.展开更多
Sliding friction and wear experiments using Cu-La2O3-graphite composites against Cu-5 wt.%Ag alloy ring were conducted at a constant sliding speed of 10 m/s, a current density of 10 A/cm2 and a load of 2.5 N/cm2. Thes...Sliding friction and wear experiments using Cu-La2O3-graphite composites against Cu-5 wt.%Ag alloy ring were conducted at a constant sliding speed of 10 m/s, a current density of 10 A/cm2 and a load of 2.5 N/cm2. These composites with different La2O3 and graphite contents were fabricated by hot-pressing. Physical and mechanical properties of the composites were examined. Morphologies of the worn surface of composites were observed using optical microscopy. X-ray photoelectron spectroscopy spectra were used to study compositions of the lubricating film. The results showed that with the increasing addition of La2O3, hardness, flexural strength and electrical resistivity increased, but the relative density dropped. The friction coefficient increased with the increasing addition of La2O3. Composite containing 3 vol.% of La2O3 and 37 vol.% of graphite showed the best wear resistance. The main wear mechanisms of composites were abrasive wear, oxidative wear and adhesive wear.展开更多
Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the tempe...Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the temperatures from 450 °C to 850 °C with the strain rates from 0.001 s-1 to 1 s-1. The results show that the softening mechanism of the dynamic recrystallization is a feature of high-temperature flow true stress-strain curves of the composite, and the peak stress increases with the decreasing deformation temperature or the increasing strain rate. The thermal deformation activation energy was calculated as 170.732 k J/mol and the constitutive equation was established. The inflection point in the lnθ-ε curve appears and the minimum value of-(lnθ)/ε-ε curve is presented when the critical state is attained for this composite. The critical strain increases with the increasing strain rate or the decreasing deformation temperature. There is linear relationship between critical strain and peak strain, i.e., εc=0.572εp. The predicting model of critical strain is described by the function of εc=1.062×10-2Z0.0826.展开更多
Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particula...Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particulates. To avoid poor inter-face bonding and stress distribution,the gradient structure of biology materials was found as the model and therefore the gradient composite coating was prepared. The morphology of the composite coatings was flatter and the microstructure was denser than that of pure Ni-Co coatings. The composite coatings were prepared by different current densities,and the 2-D and 3-D morphologies of the surface coatings were observed. The result indicated that the 2-D structure became rougher and the 3-D surface density of apices became less when the current density was increased. The content of nanoparticulates reached a maximum value at the current density of 40mA·cm^-2,at the same time the properties including microhardness and wear-resistance were analyzed. The microhardness reached a maximum value and the wear volume was also less at the current density of 40mA·cm^-2. The reason was that nano-Al2O3 particles caused dispersive strengthening and grain refining.展开更多
This work concerns with the high temperature deformation of internally oxidized Al2O3/Cu composites. The investigation revealed that dispersive alumina can obstruct dislocation sliding and define the subgrain size the...This work concerns with the high temperature deformation of internally oxidized Al2O3/Cu composites. The investigation revealed that dispersive alumina can obstruct dislocation sliding and define the subgrain size thereby improve significantly the strength of the materials at high temperature. The sliding of dislocations is a main deformation mechanism in the given temperature range. The sliding of grain boundary and diffusive creep play important roles at high temperature and low strain rate. The dispersoids can raise the recrystallization temperature to higher than 1223 K. Dynamic recovery is a main softening way under the experimental conditions. Higher deformation rate and lower deformation temperature imply a higher flow stress.展开更多
The reduction of carbon emissions in the steel industry is a significant challenge,and utilizing CO2 from carbon intensive steel industry off-gases for methanol production is a promising strategy for decarbonizatio...The reduction of carbon emissions in the steel industry is a significant challenge,and utilizing CO2 from carbon intensive steel industry off-gases for methanol production is a promising strategy for decarbonization.However,steelwork off-gases typically contain various impurities,including H2S,which can deactivate commercial methanol synthesis catalysts,Cu/ZnO/Al2O3(CZA).Reverse water-gas shift(RWGS)reaction is the predominant side reaction in CO2 hydrogenation to methanol which can occur at ambient pressure,enabling the decouple of RWGS from methanol production at high pressure.Then,a series of activated CZA catalysts has been in-situ pretreated in 400 ppm H2S/Ar at 250℃and tested for both RWGS reaction at ambient pressure and CO2 hydrogenation to methanol at high pressure.An innovative decoupling strategy was employed to isolate the RWGS reaction from the methanol synthesis process,enabling the investigation of the evolution of active site structures and the poisoning mechanism through elemental analysis,X-ray Diffraction,X-ray Photoelectron Spectroscopy,Fourier Transform Infrared Spectroscopy,Temperature Programmed Reduction and CO2 Temperature Programmed Desorption.The results indicate that there are different dynamic migration behaviors of ZnOx in the two reaction systems,leading to different poisoning mechanisms.These interesting findings are beneficial to develop sulfur resistant and durable highly efficient catalysts for CO2 hydrogenation to methanol,promoting the carbon emission reduction in steel industry.展开更多
The preferred internal oxidation of aluminum in Cu Al alloy was used to obtain in situ Al 2O 3/Cu composites. The reinforcement particles were mainly γ Al 2O 3, some θ Al 2O 3 and a little α Al 2O 3. Thermodynamics...The preferred internal oxidation of aluminum in Cu Al alloy was used to obtain in situ Al 2O 3/Cu composites. The reinforcement particles were mainly γ Al 2O 3, some θ Al 2O 3 and a little α Al 2O 3. Thermodynamics analyses show that the chemical reactions are 3Cu 2O+2Al=6Cu+Al 2O 3 or 3CuO+2Al=3Cu+Al 2O 3. A related equilibrium diagram was drawn. The experiments and investigation show that the formation rate of Al 2O 3 was controlled by the diffusion of oxygen in matrix.展开更多
基金Open Fund of Zhijian Laboratory,Rocket Force University of Engineering(2024-ZJSYS-KF02-09)National Natural Science Foundation of China(51902028,52272034)+1 种基金Key Research and Development Program of Shaanxi(2023JBGS-15)Fundamental Research Funds for the Central Universities(Changan University,300102313202,300102312406)。
摘要To improve the compactness and properties of C/C-SiC-ZrC composites produced by precursor infiltration and pyrolysis(PIP)method,the low-temperature reactive melt infiltration(RMI)process was used to seal the composites using Zr2Cu as the filler.The microstructure,mechanical properties,and ablation properties of the Zr2Cu packed composites were analyzed.Results show that during Zr2Cu impregnation,the melt efficiently fills the large pores of the composites and is converted to ZrCu due to a partial reaction of zirconium with carbon.This results in an increase in composite density from 1.91 g/cm3to 2.24 g/cm3and a reduction in open porosity by 27.35%.Additionally,the flexural strength of Zr2Cu packed C/C-SiC-ZrC composites is improved from 122.78±8.09 MPa to 135.53±5.40 MPa.After plasma ablation for 20 s,the modified composites demonstrate superior ablative resistance compared to PIP C/C-SiC-ZrC,with mass ablation and linear ablation rates of 2.77×10−3g/s and 2.60×10−3mm/s,respectively.The“selftranspiration”effect of the low-melting point copper-containing phase absorbs the heat of the plasma flame,further reducing the ablation temperature and promoting the formation of refined ZrO2particles within the SiO2melting layer.This provides more stable erosion protection for Zr2Cu packed C/C-SiC-ZrC composites.
基金Foundation of Northwest Institute for Non-ferrous Metal Research(YK2020-9,ZZXJ2203)Capital Projects of Financial Department of Shaanxi Province(YK22C-12)+4 种基金National Natural Science Foundation of China(62204207)Innovation Capability Support Plan in Shaanxi Province of China(2022KJXX-82,2023KJXX-083)Natural Science Foundation of Shaanxi Province(2022JQ-332)Shaanxi Innovative Research Team for Key Science and Technology(2023-CX-TD-46)Key Research and Development Projects of Shaanxi Province(2024GX-YBXM-351)。
摘要Compared with Cu/Al2O3composites,high-strength Cu/Al2O3composites usually exhibit obviously deteriorated electrical conductivity.A chemical and mechanical alloying-based strategy was adopted to fabricate ultrafine composite powders with lowcontent reinforcement and constructed a combined structure of Cu ultrafine powders covered with in-situ Al2O3nanoparticles.After consolidation at a relatively lower sintering temperature of 550℃,high-volume-fraction ultrafine grains were introduced into the Cu/Al2O3composite,and many in-situ Al2O3nanoparticles with an average size of 11.7±7.5 nm were dispersed homogeneously in the Cu grain.Results show that the composite demonstrates an excellent balance of high tensile strength(654±1 MPa)and high electrical conductivity(84.5±0.1%IACS),which is ascribed to the synergistic strengthening effect of ultrafine grains,dislocations,and in-situ Al2O3nanoparticles.This approach,which utilizes ultrafine composite powder with low-content reinforcement as a precursor and employs low-temperature and high-pressure sintering subsequently,may hold promising potential for large-scale industrial production of high-performance oxide dispersion strengthened alloys.
基金Funded by the Natural Science Foundation of Hubei Province(No.2024AFB833)。
摘要In order to investigate the effects of oxide particles on the high-temperature resistance and ablation performance of ceramicizable phenolic resin composites,three types of quartz fiber-reinforced ceramicizable phenolic resin composites were prepared using MgO particles or Al2O3 particles as the second-phase oxides and ZrB2 particles as the high-temperature ceramic filler,through a mold pressing process.The enhancement effects and mechanisms of the added second-phase oxides on the high-temperature resistance and ablation performance of the composites were discussed and analyzed through high-temperature testing,phase characterization,oxyacetylene testing,and microstructure characterization.The results show that ZrB2 particles oxidize to form ZrO2 and B2O3 in an oxygen-rich high-temperature environment.The added second-phase oxide particles can react with B2O3 to form corresponding borates,thereby strengthening the matrix.After treatment at 800℃,the flexural strength of the ZrB2-MgO quartz fiber-reinforced phenolic resin composite(QFPR/ZM)increased by 55.3%compared to the ZrB2 quartz fiber-reinforced phenolic resin composite(QFPR/Z).The oxyacetylene ablation performance of the composites with added oxide particles was significantly influenced by the generated borates.Mg3B2O6 has a higher high-temperature viscosity than Al18B4O33 at high temperatures,resulting in a lower linear ablation rate for QFPR/ZM compared to the ZrB2-Al2O3 quartz fiber-reinforced phenolic resin composite(QFPR/ZA).
摘要The electroreduction of CO2to CO is fundamentally hindered by sluggish COOH intermediate formation and the competing hydrogen evolution reaction.Herein,we show that this challenge can be addressed through the dynamic in-situ reconstruction of a CuO/In2O3precursor under electrochemical CO2reduction conditions.By employing in-situ electrochemical spectroscopy techniques in combination with theoretical calculations,we demonstrate that the presence of In2O3facilitates the complete reduction of CuO to metallic Cu.This in-situ reconstruction produces electron-rich Cu-In2O3interfaces,characterized by a reduced work function and an upshifted Cu 3d-band center,which promote CO2activation and the formation of COOH/CO intermediates.Those interfacial properties lead to a pronounced electronic coupling that endows the electrocatalyst with high CO2-to-CO selectivity at low potentials.Specifically,the optimised Cu/In2O3achieves CO Faradaic efficiency above 90%across−0.5 to−0.9 V vs.the reversible hydrogen electrode,reaching 97.6%at−0.6 V in a H-type cell,and sustains a high CO selectivity of 96.0%even at an ultralow potential of−0.2 V in a flow-cell configuration.These findings underscore the crucial role of electron-rich interfaces in directing CO2reduction with exceptional selectivity and activity toward CO formation.
基金National Natural Science Foundation of China (50432020)Henan Innovation Project for University Prominent Re- search Talents (2007KYCX008)+3 种基金Henan Education Department Science and Technology Project (2007430004)Henan Plan Project for College Youth Backbone TeacherHenan University of Science and Technology Major Pre-research Foundation (2005ZD003)Henan University of Science and Technology Personnel Scientific Research Foundation (of023)
摘要Two Al2O3/Cu composites containing 0.24 wt.% Al2O3 and 0.60 wt.% Al2O3 separately are prepared by internal oxidation. Effects of sliding speed and pressure on the frictional characteristics of the composites and copper against brass are investigated and compared. The changes in morphology of the sliding surface and subsurface are examined with scanning electron microscope (SEM) and energy dispersive X-ray spectrum (EDS). The results show that the wear resistance of the Al2O3/Cu composites is superior to that of copper under the same conditions, Under a given electrical current, the wear rate of Al2O3/Cu composites decreases as the Al2O3-content increases, However, the wear rates of the Al2O3/Cu composites and copper increase as the sliding speed and pressure increase under dry sliding condition. The main wear mechanisms for Al2O3/Cu composites are of abrasion and adhesion; for copper, it is adhesion, although wear by oxidation and electrical erosion can also be observed as the speed and pressure rise.
摘要A heat-resistant dispersion-strengthening nano-Al_2O_3/Cu composite with highstrength and high electric conductivity was fabricated in a multiplex medium. The internaloxidation product, microstructures and properties of the composite, and the process flow weresystematically studied. It is confirmed that this new technique simplifies the process and improvesthe properties of the composite. X-ray analysis indicates that the alumina particles formed duringinternal oxidation consist of a large mount of gamma-Al_2O_3 and a certain amount of theta-Al_2O_3and alpha-Al_2O_3. TEM observation shows that the obtained gamma-Al_2O_3 nano-particles areuniformly distributed in the copper grains; their mean size and space between particles are 7 runand 30 nm, respectively. The main properties of the composite with 50 percent cold deformation areas follows: the electric conductivity is 51 MS/m (87 percent IACS), sigma_b = 628 MPa, and thehardness is HRB86. After annealing at 1273 K, all or most of the above properties remain, and themicrostructures are still dependent on elongated fiber-form grains.
基金Projects(U1502274,51834009)supported by the National Natural Science Foundation of ChinaProject(2017ZDXM-GY-028)supported by the Key Research and Development Program of Shaanxi,China。
摘要In situ TiB2/Cu composites were fabricated by both solid-liquid(S-L)and liquid-liquid(L-L)reactive spray deposition in combination with cold rolling and annealing.The microstructure and properties of the fabricated TiB2/Cu composites were investigated.The results show that the reactive mode and rolling treatment are the main factors affecting the microstructure and properties of the TiB2/Cu composite.The in situ reaction in the L-L reaction can be carried out more completely.By controlling the rolling and annealing process,the relative density and the properties of the as-deposited composites are optimized.The comprehensive performance of the deformed TiB2/Cu composite prepared by L-L reactive spray deposition(401 MPa and 83.5%IACS)is better than that by S-L reactive spray deposition(520 MPa and 20.2%IACS).
摘要Al2O3 particle-reinforced ZL109 composite was prepared by in situ reaction between CuO and Al2O3 . The microstructure was observed by means of OM, SEM and TEM. The Al2O3 particles in sub-micron sizes distribute uniformly in the matrix, and the Cu displaced from the in situ reaction forms net-like alloy phases with other alloy elements. The hardness and the tensile strength of the composites at room temperature have a slight increase as compared to that of the matrix. However, the tensile strength at 350℃ has reached 90.23 MPa, or 16.92 MPa higher than that of the matrix. The mechanism of the reaction in the CuO/AI system was studied by using of differential scanning calorimetry(DSC) and thermodynamic calculation. The reaction between CuO and Al involves two steps. First, CuO reacts with Al to form Cu20 and Al2O3 at the melting temperature of the matrix alloy, and second, Cu20 reacts with Al to form Cu and Al2O3 at a higher temperature. At ZL109 casting temperature of 750- 780 ℃, the second step can also take place because of the effect of exothermic reaction of the first step.
基金Project supported by the Major Research Program of the National Natural Science Foundation of China(91026018)the Doctoral Fund of Ministry of Education of China(2011011110015)the Shanghai City special artificial micro materials and Technology Key Laboratory Open Fund(ammt2013A-7)
摘要Sliding friction and wear experiments using Cu-La2O3-graphite composites against Cu-5 wt.%Ag alloy ring were conducted at a constant sliding speed of 10 m/s, a current density of 10 A/cm2 and a load of 2.5 N/cm2. These composites with different La2O3 and graphite contents were fabricated by hot-pressing. Physical and mechanical properties of the composites were examined. Morphologies of the worn surface of composites were observed using optical microscopy. X-ray photoelectron spectroscopy spectra were used to study compositions of the lubricating film. The results showed that with the increasing addition of La2O3, hardness, flexural strength and electrical resistivity increased, but the relative density dropped. The friction coefficient increased with the increasing addition of La2O3. Composite containing 3 vol.% of La2O3 and 37 vol.% of graphite showed the best wear resistance. The main wear mechanisms of composites were abrasive wear, oxidative wear and adhesive wear.
基金Project(51101052) supported by the National Natural Science Foundation of China
摘要Using the Gleeble-1500 D simulator, the hot deformation behavior and dynamic recrystallization critical conditions of the 10%Ti C/Cu-Al2O3(volume fraction) composite were investigated by compression tests at the temperatures from 450 °C to 850 °C with the strain rates from 0.001 s-1 to 1 s-1. The results show that the softening mechanism of the dynamic recrystallization is a feature of high-temperature flow true stress-strain curves of the composite, and the peak stress increases with the decreasing deformation temperature or the increasing strain rate. The thermal deformation activation energy was calculated as 170.732 k J/mol and the constitutive equation was established. The inflection point in the lnθ-ε curve appears and the minimum value of-(lnθ)/ε-ε curve is presented when the critical state is attained for this composite. The critical strain increases with the increasing strain rate or the decreasing deformation temperature. There is linear relationship between critical strain and peak strain, i.e., εc=0.572εp. The predicting model of critical strain is described by the function of εc=1.062×10-2Z0.0826.
基金the National Natural Science Foundation of China (No50635030)the National Basic Research of China (No2007CB616913)the Program for New Century Excellent Talents in University (2005)
摘要Metal and nano-ceramic nanocomposite coatings were prepared on the gray cast iron surface by the electrodeposition method. The Ni-Co was used as the metal matrix,and nano-Al2O3 was chosen as the second-phase particulates. To avoid poor inter-face bonding and stress distribution,the gradient structure of biology materials was found as the model and therefore the gradient composite coating was prepared. The morphology of the composite coatings was flatter and the microstructure was denser than that of pure Ni-Co coatings. The composite coatings were prepared by different current densities,and the 2-D and 3-D morphologies of the surface coatings were observed. The result indicated that the 2-D structure became rougher and the 3-D surface density of apices became less when the current density was increased. The content of nanoparticulates reached a maximum value at the current density of 40mA·cm^-2,at the same time the properties including microhardness and wear-resistance were analyzed. The microhardness reached a maximum value and the wear volume was also less at the current density of 40mA·cm^-2. The reason was that nano-Al2O3 particles caused dispersive strengthening and grain refining.
基金The work was financiaIly supported hy the NaturalScience Foundation of Hebei Province (No.94087) alld Pd-ucation Conlmittee of
摘要This work concerns with the high temperature deformation of internally oxidized Al2O3/Cu composites. The investigation revealed that dispersive alumina can obstruct dislocation sliding and define the subgrain size thereby improve significantly the strength of the materials at high temperature. The sliding of dislocations is a main deformation mechanism in the given temperature range. The sliding of grain boundary and diffusive creep play important roles at high temperature and low strain rate. The dispersoids can raise the recrystallization temperature to higher than 1223 K. Dynamic recovery is a main softening way under the experimental conditions. Higher deformation rate and lower deformation temperature imply a higher flow stress.
基金supported by the National Natural Science Foundation of China(Nos.22276060 and 21976059)Guangdong Basic and Applied Basic Research Foundation(No.2024A1515012636)China Scholarship Council Scholarship(No.201906155006)。
摘要The reduction of carbon emissions in the steel industry is a significant challenge,and utilizing CO2 from carbon intensive steel industry off-gases for methanol production is a promising strategy for decarbonization.However,steelwork off-gases typically contain various impurities,including H2S,which can deactivate commercial methanol synthesis catalysts,Cu/ZnO/Al2O3(CZA).Reverse water-gas shift(RWGS)reaction is the predominant side reaction in CO2 hydrogenation to methanol which can occur at ambient pressure,enabling the decouple of RWGS from methanol production at high pressure.Then,a series of activated CZA catalysts has been in-situ pretreated in 400 ppm H2S/Ar at 250℃and tested for both RWGS reaction at ambient pressure and CO2 hydrogenation to methanol at high pressure.An innovative decoupling strategy was employed to isolate the RWGS reaction from the methanol synthesis process,enabling the investigation of the evolution of active site structures and the poisoning mechanism through elemental analysis,X-ray Diffraction,X-ray Photoelectron Spectroscopy,Fourier Transform Infrared Spectroscopy,Temperature Programmed Reduction and CO2 Temperature Programmed Desorption.The results indicate that there are different dynamic migration behaviors of ZnOx in the two reaction systems,leading to different poisoning mechanisms.These interesting findings are beneficial to develop sulfur resistant and durable highly efficient catalysts for CO2 hydrogenation to methanol,promoting the carbon emission reduction in steel industry.
摘要The preferred internal oxidation of aluminum in Cu Al alloy was used to obtain in situ Al 2O 3/Cu composites. The reinforcement particles were mainly γ Al 2O 3, some θ Al 2O 3 and a little α Al 2O 3. Thermodynamics analyses show that the chemical reactions are 3Cu 2O+2Al=6Cu+Al 2O 3 or 3CuO+2Al=3Cu+Al 2O 3. A related equilibrium diagram was drawn. The experiments and investigation show that the formation rate of Al 2O 3 was controlled by the diffusion of oxygen in matrix.